Teardown: Go Warmer USB Rechargeable Hand Heater

March 9, 2021 by Tom Nardi 31 Comments

Under normal circumstances, if an electronic gadget in your pocket suddenly became hot to the touch, it would be cause for alarm. But not so with the Go Warmer. This lozenge shaped device is not only a USB power bank that can keep your mobile devices topped up, but is also doubles as a miniature heater that the manufacturer claims can bring its surface temperature up to 48 °C (120 °F) for several hours. You can hold in in your hand, put it in your pocket, maybe even sit on it if you’re particularly daring. The possibilities are endless, at least until the 4,000 mAh battery runs down.

For $14.99 USD, the Go Warmer certainly isn’t much of a deal when compared to other battery packs. Even if it does come with a swanky velveteen carrying pouch. But is it a good deal for one that can heat itself up without exploding? Let’s crack this metallic egg and find out.

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Peek Into This Synth’s Great Design (And Abandoned Features)

March 9, 2021 by Donald Papp 30 Comments

[Tommy]’s POLY555 is an analog, 20-note polyphonic synthesizer that makes heavy use of 3D printing and shows off some clever design. The POLY555, as well as [Tommy]’s earlier synth designs, are based around the 555 timer. But one 555 is one oscillator, which means only one note can be played at a time. To make the POLY555 polyphonic, [Tommy] took things to their logical extreme and simply added multiple 555s, expanding the capabilities while keeping the classic 555 synth heritage.

The real gem here is [Tommy]’s writeup. In it, he explains the various design choices and improvements that went into the POLY555, not just as an instrument, but as a kit intended to be produced and easy to assemble. Good DFM (Design For Manufacturability) takes time and effort, but pays off big time even for things made in relatively small quantities. Anything that reduces complexity, eliminates steps, or improves reliability is a change worth investigating.

For example, the volume wheel is not a thumbwheel pot. It is actually a 3D-printed piece attached to the same potentiometer that the 555s use for tuning; meaning one less part to keep track of in the bill of materials. It’s all a gold mine of tips for anyone looking at making more than just a handful of something, and a peek into the hard work that goes into designing something to be produced. [Tommy] even has a short section dedicated to abandoned or rejected ideas that didn’t make the cut, which is educational in itself. Want more? Good news! This isn’t the first time we’ve been delighted with [Tommy]’s prototyping and design discussions.

POLY555’s design files (OpenSCAD for enclosure and parts, and KiCad for schematic and PCB) as well as assembly guide are all available on GitHub, and STL files can be found on Thingiverse. [Tommy] sells partial and complete kits as well, so there’s something for everyone’s comfort level. Watch the POLY555 in action in the video, embedded below.

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Full DIY: A UNIX Clone On TTL

March 9, 2021 by Jenny List 27 Comments

Making a CPU or indeed a whole computer system from scratch using discrete logic chips is by no means an unusual project, but it’s still one that requires quite a lot of technical ability and understanding of how computers work. Similarly, writing a UNIX-like operating system from scratch is something that’s been done more than once, but which definitely puts the author in an exclusive breed. Creating a CPU and computer system from discrete logic and then writing a UNIX-like OS for it? That’s definitely something new, but here’s [RobotMan2412] with both CPU and operating system to prove it!

The GR8CPU as he calls it is an 8-bit design with a 16-bit address space, making it equivalent to a typical mid-to-late 1970s 8-bit chip. He’s on revision 3 of the processor, and even makes the bold suggestion that it might be the most complex breadboard CPU ever made. That’s impressive enough, but to add a UNIX-like operating system makes it special.

While he has a real GR8CPU, it appears he’s also written an emulator with access to a disk filesystem, and it’s on this that he shows us the OS running. Don’t expect an all-singing all-dancing desktop OS here, instead it’s a kernel and very basic command line that’s just about able to run a Hello World. The kernel is hand-coded in assembler and is about 5 kB in size.

We look forward to seeing more of this project, and hope maybe he’ll one day soon publish the source. As a reminder that this is a perfectly capable platform for the job, here’s the original UNIX running on a vintage DEC PDP7.