[Tim Nummy] used his cheap, Chinese, bench mini-lathe to make a non-terrible mailbox flag holder (YouTube video, embedded below). Tim posts videos on his channel about garage hobby projects, many of which are built using his mini-lathe, often based on suggestions from his followers. One such suggestion was to do something about his terrible mailbox flag – we’re guessing he receives a lot of old-school fan mail.
He starts off by planning the build around 1 ¼ inch aluminum bar stock, a 688 bearing, three neodymium magnets and some screws. The rest of it is a “think and plan as you go along” project, but essentially, the new holder is in three pieces. An inner piece goes inside the mail box and holds the assembly to the mail box. The middle piece holds the two magnets which act as end-stops or limits for the flags raised and lowered positions. The final, outer piece holds the flag itself, and the bearing which allows it to rotate freely.
This part also has the third magnet embedded in it to work with the other two magnets for the limits. The use of magnets is cool, but a ball catch with two detents would have worked just as well. It’s a great simple project to follow for those who want to wet their feet on lathe work. [Tim] has also posted links to all of the tools and equipment seen in the video, so check that out if anything catches your fancy.
But workshop veterans will almost certainly cringe at several places along the video. The main one that caught our eye is obviously the shaky lathe itself. It could do with a heavier workbench, proper leveling, foundation bolts or anti-vibration mounts. And from the looks of it, the tail stock isn’t any rock steady too. Although the lathe is variable speed, the chuck rpm is set too high for aluminum, and the lack of cutting fluid makes it even more troublesome. Using oil, or even some cutting fluid, while tapping would have been wise too.
We’re not sure if it’s the shaky foundation or poor feed control, but the step cut for mounting the bearing is over-sized by a whole lot more and requires a big goop of retaining compound to glue the bearing in place. But the end result works quite well, including the magnetic catches – a complex solution for a simple problem.
We’re sure our keen-eyed readers will likely spot some more issues in [Tim]’s methods, so go at it in the comments below, but please make sure to rein in the snark and keep your feedback positive.
Continue reading “Over-Engineered Mailbox Flag Machined Using Under-Engineered Mini-Lathe”
Originally conceived as a sport wheelchair, it has now evolved to answer different needs, due to feedback from the users and the community involved in the project. [Alessio] designed the project to be built from materials and resources easily available to any DIY maker at today’s Fab Labs and Makerspaces. The team have provided a detailed BOM to help procure all the required materials, instruction manual and drawings for assembly, and all the CAD files with customization instructions. Already, teams in Ecuador, India and Italy have replicated and built their own version of the TooWheel wheelchair. This confirms that the project is well documented and allows anyone around the world to download the plans and follow instructions to build their own wheelchair.
He’s using ten hobby micro servos connected to an Arduino Nano, all mounted on a kitchen chopping board, with a few other bits thrown in to round out the build. There’s one pair of servos for each finger. A five bar linkage converts the servo rotations to two-dimensional motion. The end of the linkage has a swiveling metallic disk. Patient fingers are attached to these discs via magnetic metal pads that are attached to the end of the fingers using adhesive plaster tape. Two push buttons cycle through a large number of exercise modes and two potentiometer’s help adjust the speed and smoothness (the number of points calculated for the desired motion). Two 7-segment LED display modules connected to the Arduino provides a visual interface showing program modes, speed, number of cycles and other relevant information. Replicating the project ought to be very straightforward since the device uses off-the-shelf parts which are easy to put together using the detailed build instructions, photos and code posted on [Sergei]’s project page. Check out the videos below to see the rehab helper in action.
