Render of the shell pictured standing on the pavement, with shell parts printed in white and button parts printed in orange

Packing For Supercon? Here’s A Printable Case For Your Badge

Hackaday Supercon 2023 is a week away, and if you’re still thinking about the equipment you need to take with you, here’s something you’ll want to print – a case for the Supercon 2023 badge that you will find inside of your goodie bag. This year’s Supercon badge is a gorgeous analog playground board we call Vectorscope, powered by an RP2040, MicroPython, and a ton of love for all of the creativity that we’ve seen you bunch express through the wonders of analog electronics. There’s a round LCD screen, SMD buttons galore, as well as some pokey through-hole headers, and if you’ve carried a badge around, you know that all of these can be a bit touchy! You’re in luck, though – just in time, [T.B. Trzepacz] brings us a 3D-printed shell.

Over on Hackaday Discord, we’ve been watching this shell go through multiple iterations throughout the past few days – the initial design pics appeared almost as soon as we published the PCB files for the badge! Yesterday, [T.B. Trzepacz] dropped by the Design Lab where we’ve been putting finishing touches on the badges, and armed with the real-world PCBs, made the final tweaks to the design – then gave us the go-ahead to spread the word.

This shell is practical but elegant and does a mighty fine job protecting both the badge and the wearer. Nothing is hidden away, from the buttons to the expansion headers, and the lanyard holes keep it wearable. At this time, grab the Basic 2 files – these should work for SLA and FDM printers alike, and they’re tolerant enough even for FDM printers below average. Pick your favourite color scheme, or go for one of the transparent SLA resins, and when you arrive at the Supercon, you’ll have a case you can rely on.

Want to give this case your own spin? Perhaps a Pip-Boy aesthetic or a Vectrex console vibe? Should you want to modify anything, the Fusion360 sources are right there, open-source as they ought to be. It’s been a pleasure watching this case design grow, and in case you’re looking to hire a skilled engineer in Berlin, [T.B. Trzepacz] is looking for work!

USB-C For Hackers: Build Your Own PSU

What if you wanted to build your own USB-C PSU? Good news – it’s easy enough! If you ever wanted to retrofit a decent DC PSU of yours to the USB-C standard, say, you got a Lenovo/HP/Dell 19V-20V charger brick and you’ve ever wished it were USB-C, today is the day when we do exactly that. To be fair, we will cheat a bit – but only a tiny bit, we won’t be deviating too much from the specification! And, to begin with, I’ll show you some exceptionally easy ways that you can turn your DC PSU into a USB-C compatible one, with a simple module or a few.

Turning a 20 V PSU into a USB-C PSU feels natural if you want to charge a laptop – those tend to request 20 V from a USB-C PSU anyway, so what’s the big deal? However, you can’t just put 20 V onto a USB-C connector – you have to add a fair bit of extra logic to make your newly christened USB-C PSU safe to use with 5 V devices, and this logic also requires you go through a few extra steps before 20 V appears on VBUS. Any USB-C PSU has to output 5 V first and foremost whenever a device is connected, up until a higher voltage is negotiated digitally, and the PSU may only switch to a higher voltage output when it’s requested to do so.

Now, for that, a PSU offers a list of profiles, and we looked into those profiles in the Replying PD article – each profile is four bytes that contain information about the profile voltage, maximum current that the device may draw at that voltage, and a few other details. For a PSU to be USB-C compliant, the USB-C specification says that, in addition to 5 V, you may also offer 9 V, 15 V, and 20 V.

Also, the specification says that if a PSU supports certain in-spec voltage like 15 V, it’s also required by the spec to offer all of the spec-defined voltages below the maximum one – for 15 V, that also requires supporting 9 V. Both of these are UX requirements, as opposed to technical requirements – it’s easier for device and PSU manufacturers to work with a small set of pre-defined voltages that majority of the chargers will support, but in reality, you can actually offer any voltage you want in the PSU advertisement; at worst, a device is going to refuse and contend with slowly charging from the 5 V output that you’re required to produce.

I’d like to walk you through how off-the-shelf USB-C PSUs work, all of the options you can use to to create one, and then, let’s build our own USB-C PSU from scratch! Continue reading “USB-C For Hackers: Build Your Own PSU”

Displays We Love Hacking: The HD44780 Family

There are too many different kinds of displays – some of them, you already know. I’d like to help you navigate the hobbyist-accessible display world – let’s take a journey together, technology by technology, get a high-level overview of everything you could want to know about it, and learn all the details you never knew you needed to know. In the end, I’d like you to be able to find the best displays for any project you might have in mind, whatever it could be.

There’s a HD44780 clone IC under this epoxy blob! CC0 1.0

Today, let’s take a look at a well-known LCD technology – the HD44780 displays, a type of display that we hobbyists have been working with since the 1980s. Its name comes from the HD44780 driver chip – a character display driver IC that connects to a raw display panel and provides an easy interface.

HD44780 displays are not known for power efficiency, cutting-edge technology, ultimate flexibility, or small size, for that matter. However, they’re tried and true, easy to drive, require little to no computing power on your MCU, and you will be able to buy them for the foreseeable future. They’re not about to get taken off the market, and they deserve a certain kind of place in our parts boxes, too.

If you work with HD44780 displays for a project or two, you might acquire a new useless superpower – noticing just how many HD44780 displays are still in use in all sorts of user-facing devices, public or private. Going out and about in your day-to-day life, you can encounter a familiar 16 x 2 grid of characters in cash registers, public transport ticket machines, home security panels, industrial and factory equipment, public coffee machines, and other microcontroller-assisted places of all kinds! Continue reading “Displays We Love Hacking: The HD44780 Family”

Image of the presenter on the podium, in front of the projector screen with graphs shown on it

Supercon 2022: [Alex Whittemore] On Treating Your Sensor Data Well

If you build your own devices or hack on devices that someone else has built, you know the feeling of opening a serial terminal and seeing a stream of sensor data coming from your device. However, looking at scrolling numbers gets old fast, and you will soon want to visualize them and store them – which is why experienced makers tend to have a few graph-drawing and data-collecting tools handy, ready to be plugged in and launched at a moment’s notice. Well, if you don’t yet have such a tool in your arsenal, listen to this 16-minute talk by [Alex Whittemore] to learn about a whole bunch of options you might not even know you had!

For a start, there’s the Arduino Serial Plotter that you get for free with your Arduino IDE install, but [Alex] also reminds us of the Mu editor’s serial plotter – about the same in terms of features, but indisputably an upgrade in terms of UX. It’s not the only plotter in town, either – Better Serial Plotter is a wonderful standalone option, with a few features that supercharge it, as [Alex] demonstrates! You don’t have to stop here, however – we can’t always be tethered to our devices’ debugging ports, after all. Continue reading “Supercon 2022: [Alex Whittemore] On Treating Your Sensor Data Well”

Logic Analyzers: Capabilities And Limitations

Last time, we’ve used a logic analyzer to investigate the ID_SD and ID_SC pins on a Raspberry Pi, which turned out to be regular I2C, and then we hacked hotplug into the Raspberry Pi camera code with an external MCU. Such an exercise makes logic analyzers look easy, and that’s because they are! If you have a logic analyzer, you’ll find that a whole bunch of hacks become available to you.

In this article, let’s figure out places where you can use a logic analyzer, and places where you can’t. We’ll start with the first limitation of logic analyzers – capture speed. For instance, here’s a cool thing you can buy on Aliexpress – a wristband from TTGO that looks like a usual fitness tracker, but has an ESP32 in it, together with an IMU, an RTC, and an IPS screen! The seller also has an FFC-connectable devboard for programming this wristband over UART, plus vibromotor and heartrate sensor expansion modules.

You can run C, MicroPython, Rust, JavaScript, or whatever else – just remember to bring your own power saving, because the battery is super small. I intended to run MicroPython on it, however, and have stumbled upon a problem – the ST7735-controller display just wouldn’t work with the st7735.py library I found; my image would be misaligned and inverted.

The specifications didn’t provide much other than “ST7735, 80×160”. Recap – the original code uses an Arduino (C++) ST7735 library and works well, and we have a MicroPython ST7735 library that doesn’t. In addition to that, I was having trouble getting a generic Arduino ST7735 library to work, too. Usually, such a problem is caused by the initialization commands being slightly different, and the reason for that is simple – ST7735 is just the name of the controller IC used on the LCD panel.

Each display in existence has specifics that go beyond the controller – the pixels of the panel could be wired up to the controller in a bunch of different ways, with varying offsets and connection types, and the panel might need different LCD charge pump requirements – say, depending on the panel’s properties, you might need to write 0x10 into a certain register of the ST7735, or you will need 0x40. Get one or more of these registers wrong, and you’ll end up with a misaligned image on your display at best, or no output at worst. Continue reading “Logic Analyzers: Capabilities And Limitations”

Logic Analyzers: Tapping Into Raspberry Pi Secrets

Today, I’d like to highlight a tool that brings your hacking skills to a whole new level, and does that without breaking the bank – in fact, given just how much debugging time you can save, how many fun pursuits you can unlock, and the numerous features you can add, this might be one of the cheapest tools you will get. Whether it’s debugging weird problems, optimizing your code, probing around a gadget you’re reverse-engineering, or maybe trying to understand someone’s open-source library, you are likely missing out a lot if you don’t have a logic analyzer on hand!

It’s heartbreaking to me that some hackers still don’t know the value that a logic analyzer brings. Over and over again, tactical application of a logic analyzer has helped me see an entirely different perspective on something I was hacking on, and that’s just the thing I’d like to demonstrate today.

Diving In

A logic analyzer has a number of digital inputs, and it continuously reads the state of these digital inputs, sending them to your computer or showing them on a screen – it’s like a logic-level-only oscilloscope. If you have an I2C bus with one MCU controlling a sensor, connect a logic analyzer to the clock and data pins, wire up the ground, launch the logic analyzer software on your computer, and see what’s actually happening.

For instance, have you ever noticed the ID_SC and ID_SD pins on the Raspberry Pi GPIO connector? Are you wondering what they’re for? Don’t you want to check what actually happens on these pins? Let’s do that right now! Continue reading “Logic Analyzers: Tapping Into Raspberry Pi Secrets”

Share Your Projects: Leave Breadcrumbs

I’ve talked about a low-effort way to document your projects by taking plenty of pictures, and about ways that your PCBs could be documenting themselves. Today, let’s talk about a quick and easy way that you could help other hackers as you go through your own hacking adventures — leaving breadcrumbs.

In short, breadcrumbs are little pieces of crucial information that you had to spend time to figure out. They are solutions to problems that another hacker just like you could stumble upon in the future, something that you perhaps wish you didn’t have to figure out on your own, and certainly something that others won’t need to spend time figuring out.

Breadcrumbs are about saving time, for you and others. It helps if you think of your solved problems in terms of time spent. If you figure out a small problem and then publish your solution, you might be saving half an hour, a full hour, or a good few hours of time another hacker that’s could even be less experienced in debugging than you. In fact, your breadcrumb might even make a difference between someone completing a project and abandoning it!

However, there’s also the trade-off of taking time to document something. If you can’t publish your solution in a few minutes’ time, it might become much harder to persuade your brain to publish the next time you have something notable. Here’s a guideline: if you’ve just figured out a cool terminal command that helps you solve a certain kind of problem, you should have a quick way to publish that command within a minute. The good news is, the internet has a hundred different places you could easily share your findings, depending on the kind of problem you’ve solved! Continue reading “Share Your Projects: Leave Breadcrumbs”