Next Week: Vintage Computer Festival Pacific Northwest

February 2, 2018 by Brian Benchoff 10 Comments

Next week something magical is happening. Seattle is getting a Vintage Computer Festival. It’s the Vintage Computer Festival Pacific Northwest, and it’s happening Saturday, February 10th and Sunday, February 11th at the Living Computers Museum and Labs.

As with all Vintage Computer Festivals, this is one with plenty of exhibits, speakers, and the ever-popular consignment shop. A few of the more interesting exhibits include a demonstration of the Syntauri alphaSyntauri, a synthesizer card and controller designed for the Apple II. When it was released in 1980, this was the first affordable digital synthesizer that competed against the Synclavier and Fairlight CMI. The difference? Synclaviers cost as much as a house, where the alphaSyntauri cost as much as a car. Also on deck is the dis-integrated MOnSter6502, a complete NMOS 6502 constructed out of individual, surface mount transistors. The Digi-Comp II from Evil Mad Scientist will be there, there will be BlinkenBones, and for anyone who wants to assemble their own front panel for a vintage minicomputer, [Oscar Vermeulen] will be there with the Pi-DP/8. This isn’t an event to miss.

As an aside, we’d really like to commend the Vintage Computer Federation for their incredible work in putting these shows together. The VCF West at the Computer History Museum in Mountain View is an incredible show, VCF Southeast has some amazing displays, and VCF East in New Jersey is a pretty incredible gathering going down May 18th through the 20th this year. The people working behind the scenes to make these shows happen are doing a service for all vintage computers and performing digital archeology that benefits us all.

Hackaday is proud to be a sponsor of VCF Pacific Northwest.

The Engineering Analysis Of Plastic-Dissolving Lubricant

January 31, 2018 by Brian Benchoff 31 Comments

Over the years, E3D has made a name for themselves as a manufacturer of very high-quality hotends for 3D printers and other printer ephemera. One of their more successful products is the Titan Extruder, a compact extruder for 3D printers that is mostly injection-molded plastic. The front piece of the Titan is a block of molded polycarbonate, a plastic that simply shouldn’t fail in its normal application of holding a few gears and bearings together. However, a few months back, reports of cracked polycarbonate started streaming in. This shouldn’t have happened, and necessitated a deep dive into the failure analysis of these extruders. Lucky for us, E3D is very good at doing engineering teardowns. The results of the BearingGate investigation are out, and it’s a lesson we can all learn from.

The first evidence of a problem with the Titan extruders came from users who reported cracking in the polycarbonate case where the bearing sits. The first suspect was incorrectly manufactured polycarbonate, perhaps an extruder that wasn’t purged, or an incorrect resin formulation during manufacturing. A few whacks with a hammer of each production run ruled out that possibility, so suspicion turned to the bearing itself.

After a few tests with various bearings, the culprit was found: in some of the bearings, the lubricant mixed with the polycarbonate to create a plastic-degrading toxic mixture. These results were verified by simply putting a piece of polycarbonate and the lubricant in a plastic bag. This test resulted in some seriously messed up plastic. Only some of the bearings E3D used caused this problem, a lesson for everyone to keep track of your supply chain and keep records of what parts went into products when.

The short-term fix for this problem is to replace the bearing in the Titan with IGUS solid polymer bushings. These bushings don’t need lubricant, and therefore are incapable of killing the polycarbonate shell. There are downsides to this solution, namely that the bushings need to be manufactured, and cause a slight increase in friction reducing the capability of the ‘pancake’ steppers E3D is using with this extruder.

The long-term solution for this problem is to move back to proper bearings, but changing the formulation of the polycarbonate part to something more chemical resistant. E3D settled on a polymer called Tritan from Eastman, a plastic with similar mechanical properties, but one that is much more chemically resistant. This does require a bit more up-front work than machining out a few bearings, but once E3D gets their Tritan parts in production, they will be able to move back to proper bearings with the right lubrication.

While this isn’t a story of exploding smartphones or other disastrous engineering failures, it is a great example of how your entire supply chain goes into making a product, and how one small change can ruin an entire product. This is real engineering right here, and we’re glad E3D finally figured out what was going on with those broken Titan extruders.

Friday Hack Chat: Circuit Python

January 31, 2018 by Brian Benchoff 32 Comments

Back in the olden days, if you wanted to learn how to program a computer, you used the BASIC interpreter stored in ROM. This is how an entire generation of devs learned how to program. Now, home computers do not exist, there is no programming language stored in ROM, and no one should inflict JavaScript on 8-year-olds. What is the default, My First Programming Language™ today? Python. And now it’s on microcontrollers.

For this week’s Hack Chat on hackaday.io, we’re going to be talking all about Circuit Python. Circuit Python is based on the Open Source MicroPython, a Python 3 interpreter that implements a subset of the Python language on microcontrollers and other constrained environments. It is the spiritual successor of BASIC on every computer: MicroPython has an interactive prompt, arbitrary precision integers, closures, lists, and more. All of this fits on a microcontroller with 256 kB of code space and 16 k of RAM.

Our guests for this week’s Hack Chat will be [Scott Shawcroft] and [Dan Halbert] from Adafruit. [Scott] started working on MicroPython with Adafruit in September 2016 and has led the renamed CircuitPython effort ever since. [Dan] started working on CircuitPython in early 2017 and joined Adafruit in August of that year. [Dan], by the way, is the original author of the ‘more’ command in UNIX.

For this Hack Chat, we’re going to be talking about CircuitPython, its history, current boards that support the project, and the end goals for CircuitPython. We’ll be talking about future plans, what will be supported in the future, and asking any technical questions about CircuitPython.

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This Hack Chat is going down Friday, February 2nd at noon, Pacific time. Time Zones got you down? Here’s a handy countdown timer!

Click that speech bubble to the left, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

Global Resistor Shortage, Economics, And Consumer Behavior

January 31, 2018 by Brian Benchoff 78 Comments

The passive component industry — the manufacturers who make the boring but vital resistors, capacitors, and diodes found in every single electronic device — is on the cusp of a shortage. You’ll always be able to buy a 220 Ω, 0805 resistor, but instead of buying two for a penny like you can today, you may only get one in the very near future.

Yageo, one of the largest manufacturers of surface mount (SMD) resistors and multilayer ceramic capacitors, announced in December they were not taking new chip resistor orders. Yageo was cutting production of cheap chip resistors to focus on higher-margin niche-market components for automotive, IoT, and other industrial uses, as reported by Digitimes. Earlier this month, Yaego resumed taking orders for chip resistors, but with 15-20% higher quotes (article behind paywall, try clicking through via this Tweet).

As a result, there are rumors of runs on passive components at the Shenzhen electronics market, and several tweets from members of the electronics community have said the price of some components have doubled. Because every electronic device uses these ‘jellybean’ parts, a decrease in supply or increase in price means some products won’t ship on time, margins will be lower, or prices on the newest electronic gadget will increase.

The question remains: are we on the brink of a resistor shortage, and what are the implications of manufacturers that don’t have the parts they need?

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New Part Day: I2C In, Charlieplexed LEDs Out

January 29, 2018 by Brian Benchoff 15 Comments

It seems that most of the electrical engineering covered on Hackaday concerns exactly one problem domain: how to blink a bunch of LEDs furiously. There are plenty of LED drivers out there, but one of the more interesting in recent memory came from ISSI in the form of a chip that turns I2C into a Charlieplexed LED array. You may have seen this chip — the IS31FL3731 — in the form of an Adafruit LED matrix and some stupid thing some idiot made, but with it you’re only ever going to get 144 LEDs in an array, not enough if you want real blinky bling.

Now ISSI has released a more capable chip that turns I2C into many more ~~Charlieplexed~~ LEDs. The IS31FL3741 will drive up to 351 LEDs in a 39×9 matrix, or if you’re really clever, an 18×18 single color LED matrix.

Features of this chip include reverse/short detection for each individual LED, 8-bit PWM, dimming functions, a de-ghosting feature that guarantees a LED is either on or off, a configurable row/column matrix, and a few other handy tools that you would like to see in a LED matrix driver chip. The most impressive chip in this series will be available for under $2/piece in quantities of 2500, although unlike the IS31FL3731, it appears this new chip will only be available in a QFN package.

Speaking from experience, this is a really great chip for driving a whole boatload of LEDs, provided you have a pick and place machine. Yes, you can hand-solder a QFN and several hundred 0402 LEDs, but I wouldn’t recommend it. I really, really wouldn’t recommend it. That said, this is the perfect chip for maximum blinky bling, and the press material from ISSI gives us the great idea of using one of these chips as the backlight controller for RGB LED mechanical keyboards. That’s a great application, and the chip is pretty cheap, too.

You can check out ISSI’s blinky demo video of this chip below.

Continue reading “New Part Day: I2C In, Charlieplexed LEDs Out” →

Hackaday Links: January 28, 2018

January 28, 2018 by Brian Benchoff 14 Comments

In case you haven’t heard, we have a 3D printing contest going on right now. It’s the Repairs You Can Print Contest. The idea is simple: show off how you repaired something with a 3D printer. Prizes include $100 in Tindie credit, and as a special prize for students and organizations (think hackerspaces), we’re giving away a few Prusa i3 MK3 printers.

[Drygol] has made a name for himself repairing various ‘home’ computers over the years, and this time he’s back showing off the mods and refurbishments he’s made to a pile of Amiga 500s. This time, he’s installing some new RAM chips, fixing some Guru Meditations by fiddling with the pins on a PLCC, adding a built-in modulator, installing a dual Kickstart ROM, and installing a Gotek floppy adapter. It’s awesome work that puts all the modern conveniences into this classic computer.

Here’s an FPGA IoT Controller. It’s a Cyclone IV and a WiFi module stuffed into something resembling an Arduino Mega. Here’s the question: what is this for? There are two reasons you would use an FPGA, either doing something really fast, or doing something so weird normal microcontrollers just won’t cut it. I don’t know if there is any application of IoT that overlaps with FPGAs. Can you think of something? I can’t.

Tide pods are flammable.

You know what’s cool? Sparklecon. It’s a party filled with a hundred pounds of LEGO, a computer recycling company, a plasmatorium, and a hackerspace, tucked away in an industrial park in Fullerton, California. It’s completely chill, and a party for our type of people — those who like bonfires, hammer Jenga, beer, and disassembling fluorescent lamps for high voltage transformers.

A few shoutouts for Sparklecon. The 23b Hackerspace is, I guess, the main host here, or at least the anchor. Across the alley is NUCC, the National Upcycled Computing Collective. They’re a nonprofit that takes old servers and such, refurbishes them, and connects them to projects like Folding@Home and SETI@Home. This actually performs a service for scientists, because every moron is mining Bitcoin and Etherium now, vastly reducing the computational capabilities of these distributed computing projects. Thanks, OSH Park, for buying every kind of specialty pizza at Pizza Hut. I would highly encourage everyone to go to Sparklecon next year. This is the fifth year, and it’s getting bigger and better every time.

The Coolest Electronic Toys You’ll See At NAMM

January 26, 2018 by Brian Benchoff 49 Comments

Winter NAMM is the world’s largest trade show for musical instrument makers. It is a gear head’s paradise, filled to the brim with guitars, synths, amps, MIDI controllers, an impossibly loud section filled with drums, ukuleles, and all sorts of electronic noisemakers that generate bleeps and bloops. Think of it as CES, only with products people want to buy. We’re reporting no one has yet stuffed Alexa into a guitar pedal, by the way.

As with all trade shows, the newest gear is out, and it’s full of tech that will make your head spin. NAMM is the expression of an entire industry, and with that comes technical innovation. What was the coolest, newest stuff at NAMM? And what can hackers learn from big industry? There’s some cool stuff here, and a surprising amount we can use.

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