Author: Dan Maloney

3368 Articles

Magnetic Gearbox Design Improvements Are Toothless But Still Cool

October 8, 2022 by 9 Comments

Any project that contains something called a “flux modulator” instantly commands our attention. And while we’re pretty sure that [Retsetman] didn’t invent it after hitting his head on the toilet, this magnetic gearbox is still really cool.

Where most gearboxes have, you know, gears, a magnetic gearbox works by coupling input and output shafts not with meshing teeth but via magnetic attraction. [Retsetman]’s version has three circular elements nested together on a common axis, and while not exactly a planetary gear in the traditional sense, he still uses planetary terminology to explain how it works. The inner sun gear is a rotor with four pairs of bar magnets on its outer circumference. An outer ring gear has ten pairs of magnets, making the ratio of “teeth” between the two gears 10:2. Between these two elements is the aforementioned flux modulator, roughly equivalent to the planet gears of a traditional gearbox, with twelve grub screws around its circumference. The screws serve to conduct magnetic flux between the magnets, dragging the rotating elements along for the ride.

This gearbox appears to be a refinement on [Retsetman]’s earlier design, and while he provides no build files that we can find, it shouldn’t be too hard to roll your own designs for the printed parts.

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I’ll See Your Seven-Segment Mechanical Display And Raise You To 16 Segments

October 8, 2022 by 6 Comments

Mechanical multi-segment displays have become quite a thing lately, and we couldn’t be more pleased about it. The degree of mechanical ingenuity needed to make these things not only work but look good while doing it never ceases to amaze us, especially as the number of segments increases. So we submit this over-the-top 16-segment mechanical display (Nitter) for your approval.

The original tweet by [Kango Suzuki] doesn’t have a lot of detail, especially if you can’t read Japanese, but we did a little digging and found the video shown below. It shows a lot more detail on how this mechanism works, as well as some of the challenges that cropped up while developing it. Everything is 3D printed, and flipping the state of each of the 16 segments is accomplished with a rack-and-pinion mechanism, with the pinions printed right into each two-sided cylindrical segment. The racks are connected to pushrods that hit a punch card inserted into a slot in the rear of the display. The card has holes corresponding to the pattern to be displayed; when it’s pushed home, the card activates a mechanism that slides all the racks that line up with holes and flips their segments.

This isn’t the first multi-segment mechanical masterpiece from [Kango Suzuki] that we’ve featured, of course. This wooden seven-segment display works with cams rather than punch cards, but you can clearly see the hoe the earlier mechanism developed into the current work. Both are great, and we’re looking forward to the next segment count escalation in the mechanical display wars.

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[Tom Stanton] Builds An Osprey

October 8, 2022 by 20 Comments

The V-22 Osprey is an aircraft like no other. The tiltrotor multirole military aircraft makes an impression wherever it goes; coincidentally, a flight of two of these beasts flew directly overhead yesterday and made a noise unlike anything we’ve ever heard before. It’s a complex aircraft that pushes the engineering envelope, so naturally [Tom Stanton] decided to build a flight-control accurate RC model of the Osprey for himself.

Sharp-eyed readers will no doubt note that [Tom] built an Osprey-like VTOL model recently to explore the basics of tiltrotor design. But his goal with this build is to go beyond the basics by replicating some of the control complexity of a full-scale Osprey, without breaking the bank. Instead of building or buying real swash plates to control the collective and cyclic pitch of the rotors, [Tom] used his “virtual swashplate” technique, which uses angled hinges and rapid changes in the angular momentum of the motors to achieve blade pitch control. The interesting part is that the same mechanism worked after adding a third blade to each rotor, to mimic the Osprey’s blades — we’d have thought this would throw the whole thing off balance. True, there were some resonance issues with the airframe, but [Tom] was able to overcome them and achieve something close to stable flight.

The video below is only the first part of his build series, but we suspect contains most of the interesting engineering bits. Still, we’re looking forward to seeing how the control mechanism evolves as the design process continues.

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Hackaday Podcast 188: Zapping Cockroaches, Tricking AIs, Antique 3D Scanning, And Grinding Chips To QFN

October 7, 2022 by 7 Comments

It’s déjà vu all over again as Hackaday Editor-in-Chief Elliot Williams gets together with Staff Writer Dan Maloney to look over the best hacks from the past week. If you’ve got a fear of giant cockroaches, don’t worry; we’ll only mention the regular ones when we talk about zapping them with lasers. What do you need to shrinkify an NES? Just a little sandpaper and a lot of finesse.

Did you know that 3D scanning is (sort of) over a century old? Or that the first real microcomputer dates all the way back to 1972 — and isn’t one of those blinkenlight deals? And watch out for what you tell GPT-3 to ignore — it might just take you very seriously. We’ll touch on solar-powered cameras, a compressor of compressors, and talk about all the unusual places to find lithium batteries for your projects. It’s an episode so good you might just want to listen to it twice!

(In case you’re wondering about all this “twice” stuff — Elliot forgot to hit record on the first take and we had to do the entire podcast over again. Oh, the humanity!)

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

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Home Brew Sandblaster Is A Junk Bin Delight

October 4, 2022 by 17 Comments

Opinions vary as to what actually constitutes a “complete” shop, but one thing is for sure: the more tools, the better. That doesn’t mean running out to buy a tool every time you have a need, of course. Sometimes you can throw together what you need from scrap, as with this ad hoc sandblaster. (Video, embedded below.)

Fans of junk builds — and we mean that with the highest respect — will want to pay special attention to [GARAGEUA]’s video below. It looks like pretty much everything he uses to make this sandblaster comes from the junk pile — bits of old plumbing fixtures, a blow gun that’s seen much better days, some old nuts and bolts, and even a deceased spark plug all make an appearance. That last one is perhaps the most interesting, since with some clever dissection the spark plug’s body and its ceramic insulator were used for the nozzle of the sandblaster. And best of all, no lathe was needed for this job — everything was done with a hand drill and an angle grinder. Check out the build details in the video below; you might pick up some useful tips.

We’ve featured even junkier sandblaster builds before, but this one is a clever way to save a few bucks and flex a bit on your mechanical ingenuity. If you need a sandblaster and it’s something you’re going to use again and again, by all means go out and buy one — we won’t judge. But rolling your own is cool too.

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Hackaday Links: October 2, 2022

October 2, 2022 by 22 Comments

“Necessity is the mother of invention,” or so the saying goes. We’ve never held to that, finding that laziness is a much more powerful creative lubricant. And this story about someone who automated their job with a script is one of the best examples of sloth-driven invention since the TV remote was introduced. If we take the story at face value — and it’s the Internet, so why wouldn’t we? — this is a little scary, as the anonymous employee was in charge of curating digital evidence submissions for a law firm. The job was to watch for new files in a local folder, manually copy them to a cloud server, and verify the file with a hash to prove it hasn’t been tampered with and support the chain of custody. The OP says this was literally the only task to perform, so we can’t really blame them for automating it with a script once COVID shutdowns and working from home provided the necessary cover. But still — when your entire job can be done by a Windows batch file and some PowerShell commands while you play video games, we’re going to go out on a limb and say you’re probably underemployed.

People have been bagging on the US Space Force ever since its inception in 2019, which we think is a little sad. It has to be hard being the newest military service, especially since it branched off of the previously newest military service, and no matter how important its mission may be, there’s still always going to be the double stigmas of being both the new kid on the block and the one with a reputation for digging science fiction. And now they’ve given the naysayers yet more to dunk on, with the unveiling of the official US Space Force service song. Every service branch has a song — yes, even the Army, and no, not that one — and they all sound appropriately martial. So does the Space Force song, but apparently people have a problem with it, which we really don’t get at all — it sounds fine to us.

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2022 Cyberdeck Contest: A Chorded-Keyboard Wearable Cyberdeck

October 1, 2022 by 10 Comments

Those of us who are unreformed hunt-and-peck typists are often baffled by the keyboard skills of those with more formal training. Home row? Specific fingers for specific keys? The mind boggles. And chorded keyboards? That’s straight-up witchcraft!

But, there are times when only a chorded keyboard will do, such as when you want to build a wrist-wearable cyberdeck like this one. It’s called the ComputeDeck-B3, and it comes to us from [Nate Damen], better known as someone who goes around with a TV on their head, which sort of fits with the total device immersion this cyberdeck enables.

The deck is designed to fit on the forearm in the position of function — basically, the posture your arm, wrist, and hand take on naturally when everything is relaxed. There’s a small display mounted at a good angle for viewing, but the star of the show is the keyboard. The fingers slip inside a slot to find three mechanical key switches positioned for each finger. It looks like the idea is to use the finger pad, fingertip, and fingernail to press each key, and then to press different combinations of keys to make specific characters. The thumb isn’t left out of the action; there’s a five-position “hat switch” located right where the thumb naturally falls, to add to the input possibilities. The short video below gives a tour and some background on design goals, and why this isn’t really a PipBoy.

For as much as chording isn’t our thing, we can see how this could work for input on the fly. And we have to compliment [Nate] on paying attention to ergonomics here, even though extending the fingers to press the nail buttons seems like a somewhat unnatural movement. We’d love a follow-up on this after he’s had some time to put it through its paces. Continue reading “2022 Cyberdeck Contest: A Chorded-Keyboard Wearable Cyberdeck” →