3D Printing Improves Passive Pixel Water Gauge

November 8, 2023 by Dan Maloney 9 Comments

Here at Hackaday, we feature all kinds of projects, and we love them all the same. But some projects are a little easier to love than others, especially those that get the job done in as simple a way as possible, with nothing extra to get in the way. This completely electronics-free water gauge is a great example of doing exactly as much as needs to get done, and not a bit more.

If this project looks a bit familiar, it’s because we featured [Johan]’s previous version of “Pixel Pole” a few years back. Then as now, the goal of the build is to provide a highly visible level gauge for a large water tank that’s part of an irrigation system. The basic idea was to provide a way of switching a pump on when the tank needed filling, and off when full. [Johan] accomplished this with a magnetic float inside the tank and reed switches at the proper levels outside the tank, and then placed a series of magnetic flip dots along the path of the float to provide a visual gauge of the water level. The whole thing was pretty clever and worked well enough.

But the old metal flip dots were getting corroded, so improvements were in order. The new flip dots are 3D printed, high-visibility green on one side and black on the other. The only metal parts are the neodymium magnet pressed into a slot in the disc and a sewing pin for the axle. The housing for each flip dot is also printed, with each module snapping to the next so you can create displays of arbitrary height. The video below shows printing, assembly, and the display in action.

[Johan]’s improvements are pretty significant, especially in assembly; spot-welding was a pretty cool method to use in the first version, but printing and snapping parts together scales a lot better. And this version seems like it’ll be much happier out in the elements too. Continue reading “3D Printing Improves Passive Pixel Water Gauge” →

A Close Look At How Flip-Dot Displays Really Work

March 3, 2023 by Chris Lott 15 Comments

[Mike Harrison] has an upcoming project which will combine a large number of flip-dot displays salvaged from buses. [Mike] thought he knew how these things worked, and had a prototype PCB made right away. But while the PCB was being manufactured, he started digging deeper into the flip-dot’s flipping mechanism.

As he dismantled one of the flip-dots, he realized there was a lot going on under the hood than he realized. The dots are bistable — staying put when power is removed. This is achieved with a U-shaped electromagnet. The polarity of a driving pulse applied to the coil determines which way to flip the dot and saturates the electromagnet’s core in the process. Thus saturated, each dot is held in the desired position because the black side of the dot is made from magnetic material. But wait, there’s more — on further inspection, [Mike] discovered another permanent magnet mounted in the base. He’s not certain, but thinks its job is to speed up the flipping action.

Besides curiosity, the reason [Mike] is studying these so closely is that he wants to build a different driver circuit to have better and faster control. He sets out to better understand the pulse waveform requirements by instrumenting a flip-dot and varying the pulse width and voltage. He determines you can get away with about 500 us pulses at 24 V, or 1 ms at 12 V, much better that the 10 ms he originally assumed. These waveforms result in about 60 to 70 ms flip times. We especially enjoyed the slow-motion video comparing the flip at different voltages at 16:55 in the video after the break.

[Mike] still has to come up with the optimum driving circuit. He has tentatively has settled on a WD6208 driver chip from LCSC for $0.04/ea. Next he will determine the optimum technique to scale this up, deciding whether going for individual pixel control or a multiple sub-array blocks. There are mechanical issues, as well. He’s going to have to saw off the top and bottom margin of each panel. Reluctant to unsolder the 8500+ joints on each panel, his current idea is to solder new controller boards directly onto the back of the existing panels.

This video is a must-watch if you’re working on drivers for your flip-dot display project, and we eagerly look forward to any future updates from [Mike]. We also wrote about a project that repurposed similar panels a couple of years ago. There are a few details that [Mike] hasn’t figured out, so if you know more about how these flip-dots work, let us know in the comments below.

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I’ll See Your Seven-Segment Mechanical Display And Raise You To 16 Segments

October 8, 2022 by Dan Maloney 6 Comments

Mechanical multi-segment displays have become quite a thing lately, and we couldn’t be more pleased about it. The degree of mechanical ingenuity needed to make these things not only work but look good while doing it never ceases to amaze us, especially as the number of segments increases. So we submit this over-the-top 16-segment mechanical display (Nitter) for your approval.

The original tweet by [Kango Suzuki] doesn’t have a lot of detail, especially if you can’t read Japanese, but we did a little digging and found the video shown below. It shows a lot more detail on how this mechanism works, as well as some of the challenges that cropped up while developing it. Everything is 3D printed, and flipping the state of each of the 16 segments is accomplished with a rack-and-pinion mechanism, with the pinions printed right into each two-sided cylindrical segment. The racks are connected to pushrods that hit a punch card inserted into a slot in the rear of the display. The card has holes corresponding to the pattern to be displayed; when it’s pushed home, the card activates a mechanism that slides all the racks that line up with holes and flips their segments.

This isn’t the first multi-segment mechanical masterpiece from [Kango Suzuki] that we’ve featured, of course. This wooden seven-segment display works with cams rather than punch cards, but you can clearly see the hoe the earlier mechanism developed into the current work. Both are great, and we’re looking forward to the next segment count escalation in the mechanical display wars.

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Flip-Dot Oscilloscope Is Flippin’ Awesome

November 9, 2021 by Adam Zeloof 6 Comments

Oscilloscope displays have come a long way since the round phosphor-coated CRTs that adorned laboratories of old. Most modern scopes ship with huge, high-definition touch screens that, while beautiful, certainly lack a bit of the character that classic scopes brought to the bench. It’s a good thing that hackers like [bitluni] are around to help remedy this. His contribution takes the form of what may be both the world’s coolest and least useful oscilloscope: one with a flip-dot display.

Yup — a flip-dot display, in all it’s clickedy-clacky, 25×16 pixel glory. The scope can’t trigger, its maximum amplitude is only a couple of volts, and its refresh rate is, well, visible, but it looks incredible. The scope is controlled by an ESP32, which reads the analog signal being measured. It then displays the signal via an array of driver ICs, which allow it to update the dots one column at a time by powering the tiny electromagnets that flip over each colored panel.

Even better, [bitluni] live-streamed the entire build. That’s right, if you want to watch approximately 30 hours of video covering everything from first actuating a pixel on the display to designing and assembling a PCB to drive it, then you’re in luck. For the rest of us, he was kind enough to make a much shorter summary video you can watch below. Of course, this scope doesn’t run Doom like some others, but its probably only a matter of time.

Thank to [Zane Atkins] for the tip!

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Soil Sensor Shows Flip-Dots Aren’t Just For Signs

October 28, 2021 by Donald Papp 13 Comments

Soil sensors are handy things, but while sensing moisture is what they do, how they handle that data is what makes them useful. Ensuring usefulness is what led [Maakbaas] to design and create an ESP32-based soil moisture sensor with wireless connectivity, deep sleep, data logging, and the ability to indicate that the host plant needs watering both visually, and with a push notification to a mobile phone.

A small flip-dot indicator makes a nifty one-dot display that requires no power when idle.

The visual notification part is pretty nifty, because [Maakbaas] uses a small flip-dot indicator made by Alfa-Zeta. This electromechanical indicator works by using two small coils to flip a colored disk between red or green. It uses no power when idle, which is a useful feature for a device that spends most of its time in a power-saving deep sleep. When all is well the indicator is green, but when the plant needs water, the indicator flips to red.

The sensor itself wakes itself up once per hour to take a sensor measurement, which it then stores in a local buffer for uploading to a database every 24 measurements. This reduces the number of times the device needs to power up and connect via WiFi, but if the sensor ever determines that the plant requires water, that gets handled immediately.

The sensor looks great, and a 3D-printed enclosure helps keep it clean while giving the device a bit of personality. Interested in rolling your own sensor? The project also has a page on Hackaday.io and we’ve previously covered in-depth details about how these devices work. Whether you are designing your own solution or using existing hardware, just remember to stay away from cheap probes that aren’t worth their weight in potting soil.

Artwork Spans Fifty Years Of Display Technology

May 9, 2021 by Chris Lott 20 Comments

Swiss artist and designer [Jürg Lehni] was commissioned to create an artwork called Four Transitions which has been installed in the HeK (House of electronics Arts) in Basel. This piece visually depicts the changes in technologies used by public information displays, such as those in airports and train stations. As the title of the installation suggests, four different technologies are represented:

Flip-Dot, early 1960s, 15 each 7 x 7 modules arrayed into a 21 x 35 pixel panel
LCD, 1970s and 1980s, two each 36 x 52 modules arrayed into 52 x 76 pixel panel
LED, 2000s, six each 16 x 16 RGB modules arrayed into a 32 x 48 pixel panel
TFT, current, one 24 inch module, 1200 x 1920 pixel panel

The final work is quite striking, but equally interesting is the summary of the the design and construction process that [Jürg] provides on Twitter. We hope he expands this into a future, more detailed writeup — if only to learn about reverse engineering the 20 year old LCD controller whose designer was in retirement. His tweets also gives us a tantalizing glimpse into the software, controllers, and interconnections used to drive all these displays. There is quite a lot of interesting engineering going on in the background, and we look forward to future documentation from [Jürg].

You may recognize [Jürg] as the creator of Hektor, a graffiti output device from 2002 which we’ve referenced over the years in Hackaday. Check out the short video below of the displays in operation, and be sure to unmute the volume so you can listen to the satisfying sound of 735 flip-dots changing state. [Jürg] also gives in interview about the project in the second video below. Thanks to [Niklas Roy] for sending in the tip about this most interesting exhibition.

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30 FPS Flip-Dot Display Uses Cool Capacitor Trick

February 24, 2021 by Mike Szczys 35 Comments

Most people find two problems when it comes to flip-dot displays: where to buy them and how to drive them. If you’re [Pierre Muth] you level up and add the challenge of driving them fast enough to rival non-mechanical displays like LCDs. It was a success, resulting in a novel and fast way of controlling flip-dot displays.

Gorgeous stackup of the completed display. [Pierre] says soldering the 2500 components kept him sane during lockdown.

If you’re lucky, you can get a used flip-dot panel decommissioned from an old bus destination panel, or perhaps the arrivals/departures board at a train station. But it is possible to buy brand new 1×7 pixel strips which is what [Pierre] has done. These come without any kind of driving hardware; just the magnetized dots with coils that can be energized to change the state.

The problem comes in needing to reverse the polarity of the coil to achieve both set and unset states. Here [Pierre] has a very interesting idea: instead of working out a way to change the connections of the coils between source and sink, he’s using a capacitor on one side that can be driven high or low to flip the dot.

Using this technique, charging the capacitor will give enough kick to flip the dot on the display. The same will happen when discharged (flipping the dot back), with the added benefit of not using additional power since the capacitor is already charged from setting the pixel. A circuit board was designed with CMOS to control each capacitor. A PCB is mounted to the back of a 7-pixel strip, creating modules that are formed into a larger display using SPI to cascade data from one to the next. The result, as you can see after the break, does a fantastic job of playing Bad Apple on the 24×14 matrix. If you have visions of one of these on your own desk, the design files and source code are available. Buying the pixels for a display this size is surprisingly affordable at about 100 €.

We’re a bit jealous of all the fun displays [Pierre] has been working on. He previously built a 384 neon bulb display that he was showing off last Autumn.

Continue reading “30 FPS Flip-Dot Display Uses Cool Capacitor Trick” →