Custom-Fit Small Shop Crane Lightens The Load

On the shortlist of workshop luxuries, we’d bet a lot of hackers would include an overhead crane. Having the ability to lift heavy loads safely and easily opens up a world of new projects, and puts the shop into an entirely different class of capabilities.

As with many of us, [Jornt] works in a shop with significant space constraints, so the jib crane he built had to be a custom job. Fabricated completely from steel tube, the build started with fabricating a mast to support the crane and squeezing it into a small slot in some existing shelves in the shop, which somehow didn’t catch on fire despite being welded in situ. A lot of custom parts went into the slewing gear that mounts the jib, itself a stick-built space frame that had to accommodate a pitched ceiling. A double row of tubing along the bottom of the jib allows a trolley carrying a 500 kg electric winch to run along it, providing a work envelope that looks like it covers the majority of the shop. And hats off for the safety yellow and black paint job — very industrial.

From the look of the tests in the video below, the crane is more than up to the task of lifting engines and other heavy loads in the shop. That should prove handy if [Jornt] tackles another build like his no-compromises DIY lathe again.

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Movie Prop Electronics Hack Chat

Join us on Wednesday, April 20 at noon Pacific for the Movie Prop Electronics Hack Chat with Ben Eadie!

It wasn’t too long after the invention of cinema that the need for special effects became apparent. If you want to tell stories, especially the science fiction type of story, you need to build a plausible universe, including all the gadgets and gizmos within it. And so right from the start, propmakers and set designers have had the challenge of making things look futuristic using the technology of the present day.

join-hack-chatAll too often, the realities of budgets and time constraints have reduced this crucial world-building to an exercise in blinkenlights. But not always. Ben Eadie is a maker and inventor who works in the world of movie magic, specializing in props and practical effects. While he’s certainly as much in love with blinkenlights as any of us, there’s more than that to making a movie look good. He’ll stop by the Hack Chat to talk about how he incorporates electronics into his practical effect builds, and perhaps even reveal some of the movie magic for us.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, April 20 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

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Hackaday Links: April 17, 2022

There are plenty of stories floating around about the war in Ukraine, and it can be difficult to sort out which ones are fact-based, and which are fabrications. Stories about the technology of the war seem to be a little easier to judge, and so stories about an inside look at a purported Russian drone reveal a lot of interesting technical details. The fixed-wing UAV, reported to be a Russian-made “Orlan,” looks quite the worse for wear as it’s given a good teardown by someone wearing Ukraine military fatigues. In fact, it looks downright homemade, with a fuel tank made from what looks like an old water bottle, liberal use of duct tape to hold things together, and plenty of hot glue sprinkled around — field-expedient repairs, perhaps? The big find, though, is that the surveillance drone carried a rather commonplace — and cheap — Canon EOS Rebel camera. What’s more, the camera is nestled into a 3D printed cradle, strapped in with some hook-and-loop tape, and its controls are staked in place with globs of glue. It’s an interesting collection of hardware for a vehicle said to cost the Russian military something like $100,000 to field. The video below shows a teardown of a different Orlan with similar results, plus a lot of dunking on the Russians by a cheery bunch of Ukrainians.

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Laptop USB-C Charging Hack Lets You Leave The Brick At Home

At their best, laptops are a compromise design. Manufacturers go to great lengths to make the slimmest, lightest, whatever-est laptops possible, and the engineering that goes into doing so is truly amazing. But then they throw in the charger, which ends up being a huge brick with wire attached to it, and call it a day.

Does it have to be that way? Probably, but that doesn’t mean we can’t try to slim down the overall footprint of laptops at least a little. That’s what [Joe Gaz] did when he hacked his laptop to allow for USB-C charging. Tired of the charger anchoring down his HP X360, [Joe] realized that he could harvest the PCB from a USB-C charger adapter dongle and embed it inside his laptop. We’ve seen similar modifications made to Thinkpads in the past, and it’s good to see the process isn’t that far removed with other brands.

After popping open the laptop, which is always an adventure in reverse mechanical engineering, he found that removing the OEM charger jack left just enough room for the USB-C charger. Mounting the board required a 3D printed bracket, while enlarging the original hole in the side of the laptop case took some cringe-inducing work with a file. It looked like it was going to be pretty sloppy at first, but he ended up doing a pretty neat job in the end. The whole modification process is in the video below.

The end result is pretty slick — [Joe] can now carry a much more compact USB wall-wart-style charger, or eschew the charger altogether and rely on public USB charging stations. Either way, it sure beats lugging a brick around. If you’re interested in laptop hacking, or even if you just want to harvest the goodies from a defunct machine, check out this guide to laptop anatomy by our own [Arsenijs Picugins].

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Tiny Pneumatic Tool Made From A Single(-ish) Bolt

We’ve noticed a couple of things about the “Widget from a Single Bolt” genre of metalworking videos. The first thing is that almost all of them need to use a freakishly large bolt, and many of them also rely on other materials to complete the build. And secondly, these builds all pretty much depend on a lathe to transform the bolt into the intended widget.

While this single-bolt pneumatic graving tool build is guilty on that first count, it somehow manages to avoid needing a lathe. Not that [AMbros Custom] wouldn’t have greatly benefited from a lathe to make this somewhat specialized and unusual tool a reality. A graving tool or graver is used during metal engraving, the art of making controlled cuts into flat metal surfaces to render complicated designs. A powered graver like this can make engraving faster and more precise than a traditional manual graver, which is typically powered by light taps with a special hammer.

The lathe-less build [AMbros] undertook was quite ambitious given the number of moving parts and the tight tolerances needed for a pneumatic tool. The real hero here is the hand drill pressed into service as an impromptu lathe; teamed with various tools from files to emery cloth to even a Dremel and an angle grinder, it did a respectable job turning down the various parts. The entire build is shown in the video below, and it’s worth a watch just to see what ingenuity can accomplish when coupled with sheer persistence.

Hats off to [AMbros] for sticking with what was admittedly a problematic build, and here’s hoping a lathe is in his future. With that, he may be able to pull off other impressive “single-bolt” builds, like this combination padlock. Or throw another bolt or two in and pull off this cryptex-like safe.

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Great Beginnings: The Antikythera Mechanism Gets A “Day Zero”

When an unknown genius sat down more than 2,000 years ago to design and build an astronomical instrument, chances are good that he or she didn’t think that entire academic institutions devoted to solving its mysteries would one day be established. But such is the enduring nature of the Antikythera mechanism, the gift from antiquity that keeps on giving long after being dredged up from a shipwreck in the Aegean Sea.

And now, new research on the ancient mechanism reveals that like other mechanical calendars, the Antikythera mechanism has a “day zero,” or a minimum possible date that it can display. The analysis by a team led by [Aristeidis Voulgaris] gets deep into the weeds of astronomical cycles, which the mechanism was designed to simulate using up to 37 separate gears, 30 of which have been found. The cycle of concern is the saros, a 223 lunar month cycle of alignments between the Earth, Sun, and Moon. The saros can be used to predict eclipses, astronomical events of immense importance in antiquity, particularly annular eclipses, which occur when the Moon is at apogee and therefore eclipses less of the Sun’s surface.

The researchers looked at historical annular eclipse data and found that saros cycle 58 had a particularly long annular eclipse, on 23 December 178 BCE. The eclipse would have been visible at sunrise in the eastern Mediterranean, and coupled with other astronomical goodies, like the proximity to the winter solstice, the Sun entering Capricorn, and the Moon being new and at apogee, was probably so culturally significant to the builder that it could serve as the initial date for calibrating all the mechanisms pointers and dials.

Others differ with that take, of course, saying that the evidence points even further back, to a start date in the summer of 204 BCE. In any case, if like us you can’t get enough Antikythera, be sure to check out our overview of the mechanism, plus [Clickspring]’s exploration of methods perhaps used to build it.

2022 Hackaday Prize Hack Chat

Join us on Wednesday, April 13 at noon Pacific for the 2022 Hackaday Prize Hack Chat with Majenta Strongheart!

Let’s face it: this world is pretty broken right now. From environmental crisis to disease and famine, shortages of just about everything, infrastructure failures, not to mention wars and social breakdown, things are getting pretty hairy out there. While it’s tempting to just curl up and pretend everything is good, that’s probably not going to work as even a short-term plan.

Luckily, we hackers are uniquely positioned for situations like this. After all, we fix stuff, and we’re certainly living in a target-rich environment of stuff that needs fixing. What’s more, nothing gives us as much fulfillment as taking a situation that everyone else thinks is beyond help and turning it into a solved problem.

join-hack-chatThese are the times that people like us can really shine, and the 2022 Hackaday Prize is the perfect forum for that. With this year’s theme of Sustainability, Resiliency, and Circularity, there’s plenty of scope for all of us to make a contribution. To help us get kicked off, Majenta Strongheart, Head of Design and Partnerships at Supplyframe, will drop by the Hack Chat with all the details on this year’s Prize.

Come prepared to pick her brain on how the Prize is going to work this year, find out about the different challenge opportunities, and learn everything there is to know about this year’s competition. It’s the Greatest Hardware Design Challenge on Earth, and we need it now more than ever.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, April 13 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.