Anatomy Of A Cloned Piece Of Hardware

January 21, 2019 by Jenny List 58 Comments

What would you think if you saw a bootleg of a product you design, manufacture, and sell pop up on eBay? For those of us who don’t make our livelihood this way, we might secretly hope our blinkenlight project ends up being so awesome that clones on AliExpress or TaoBao end up selling in the thousands . But of course anyone selling electronics as their business is going to be upset and wonder how this happened? It’s easy to fall into the trap of automatically assigning blame; if the legit boards were made in China would you assume that’s where the design was snagged to produce the bootlegs? There’s a saying about assumptions that applies to this tale.

Dave Curran from Tynemouth Software had one of his products cloned, and since he has been good enough to share all the details with us we’ve been able to take a look at the evidence. Dave’s detective work is top notch. What he found was surprising, his overseas manufacturer was blameless, and the bootleg board came from an entirely different source. Continue reading “Anatomy Of A Cloned Piece Of Hardware” →

No Keyboard Needed, This Laptop Is All Screens

January 16, 2019 by Jenny List 38 Comments

If you have an eye for obscure Microsoft products, you may be aware of the Microsoft PixelSense, a table-sized horizontal touchscreen designed as a collaborative workspace. It’s a multi-user computer with no traditional keyboard or mouse, instead multiple users work with documents and other files as though they were real documents on a table. It’s an impressive piece of technology, and it was the first thing that came to mind when we saw [Anitomicals C]’s dual screen portable computer. It has a form factor similar to a large laptop, in which the touchscreen folds upwards to reveal not a conventional keyboard and trackpad, but another identical touchscreen. The entire surface of the computer is a touch display with a desktop propagated across it, and in a similar way to the Microsoft product the user can work exclusively in the touch environment without some of the limitations of a tablet.

He freely admits that it is a prototype and proof of concept, and that is obvious from its large size and extensive use of desktop components. But he has brought it together in a very tidy Perspex case serving as an interesting class in creating a portable computer with well-chosen desktop components, even though with no battery it does not pretend to fit the same niche as a laptop. We’d be interested to see the same interface produced as a less bulky desktop-only version with solely the two monitors, because the horizontal touch screen is what sets this machine apart from other home-made ones.

Home made laptops are a regular sight on these pages, but some of them are a little more rough-and-ready.

Continue reading “No Keyboard Needed, This Laptop Is All Screens” →

Hold That Cam Belt Pulley In Place With This Neat CNC Work

January 14, 2019 by Jenny List 73 Comments

The modern overhead-cam internal combustion engine is a mechanical masterpiece of hundreds of parts in perfect synchronisation. In many cases it depends for that synchronisation upon a flexible toothed belt, and those of you who have replaced one of these belts will know the exacting requirements for keeping the various pulleys in perfect alignment during the process.

[Greolt] had this problem with a dual overhead-cam engine, particularly that the shafts would spring out of alignment on removal of the belt. The solution was one of those beautifully simple hacks that use high-tech methods to make something that is not high-tech in itself but which solves a problem perfectly. He produced a CNC-machined block of HDPE to sit between the two toothed pulleys that was machined exactly to their profiles and which once inserted kept them securely and exactly in alignment.

It’s likely that the same job could easily be done with a 3D printer, and indeed we’ve seen it done with a small piece of soft wood and a hammer. But there is something very elegant indeed about this particular incarnation that we like, it may not be the most complex of the hacks you’ll see here but we’re sure you’ll agree if you’ve ever changed a cambelt, it’s a pretty useful one.

Of course, once you’ve changed that belt, perhaps you’d like to do something with the old one.

Thanks [Brian Moran] for the tip.

UPnP, Vulnerability As A Feature That Just Won’t Die

January 14, 2019 by Jenny List 25 Comments

UPnP — in a perfect world it would have been the answer to many connectivity headaches as we add more devices to our home networks. But in practice it the cause of a lot of headaches when it comes to keeping those networks secure.

It’s likely that many Hackaday readers provide some form of technical support to relatives or friends. We’ll help sort out Mom’s desktop and email gripes, and we’ll set up her new router and lock it down as best we can to minimise the chance of the bad guys causing her problems. Probably one of the first things we’ll have all done is something that’s old news in our community; to ensure that a notorious vulnerability exposed to the outside world is plugged, we disable UPnP on whatever cable modem or ADSL router her provider supplied.

Continue reading “UPnP, Vulnerability As A Feature That Just Won’t Die” →

A Fully Automatic Electric Can Crusher

January 13, 2019 by Jenny List 64 Comments

Those of us who recycle our empty drink cans know the annoying storage problem these containers present. For an object with very little metal, a can takes up a huge amount of space, and should you possess a greater than average thirst you can soon end up with a lot of space taken up with stacks of cans. The solution of course is to crush them, and while there are many simple solutions involving hinged blocks of wood or lever systems, this is 2019! We have Machines to that kind of thing for us! [All Things Electro-Mechanical] thinks so anyway, for he has created an automatic can crusher that is a joy to behold.

At its heart is a 120V AC powered linear actuator, which crushes a can held in a welded steel guide. As the can is crushed it drops into a waiting bin, and when the actuator retracts a fresh can drops down from a hopper. Control is handled by a Raspberry Pi, and there are end sensors for the actuator and an optical sensor for the can hopper. As it stands, once the last can is in place the machine stops due to the optical sensor registering no can in the hopper, but no doubt a software change could cause it to execute a single crush cycle after the last can it detects.

This machine would be an ideal candidate for a simple industrial automation system, but however it is controlled it would save its owner from an embarrassing test of strength. Take a look, we’ve posted the two videos showing it in action below the break.

Thanks [Baldpower] for the tip.

Continue reading “A Fully Automatic Electric Can Crusher” →

Hot Glue Makes These Segments Glow

January 13, 2019 by Jenny List 14 Comments

It’s safe to say that hot-melt glue is a staple of the projects we see here at Hackaday. There won’t be many readers who don’t have a glue gun, and a blob of the sticky stuff will secure many a project. But it’s not so often we see it used as an integral component for a property other than its stickiness, so [DusteD]’s reaction timer project is interesting for having hot glue as a translucent light guide and diffuser for its LED seven-segment display.

The timer is simple enough, being driven by an Arduino board, while the display is pre-formed into the 3D-printed case. The hot glue fills the enclosures behind each segment, and after several experiments it was found that the best filling method was from behind against a piece of Kapton tape. The LEDs were wired into a common cathode array, and along with the arcade-style button and the Arduino the whole fitted neatly in the box. You can see the result in action in the video below the break.

Of course, this display is unusual for its use of hot glue, but not unique. We’ve seen a different take on a hot glue light pipe display before.

Continue reading “Hot Glue Makes These Segments Glow” →

Ask Hackaday: Help Me Pick A CAD Package

January 11, 2019 by Jenny List 143 Comments

Of all the skills that I have picked up over the years as an engineer, there is one that has stayed with me and been a constant over the last three decades. It has helped me work on electronic projects, on furniture, on car parts, robots, and even garments, and it is likely that I will continue using it periodically for the rest of my career. You see, I am a trained PAD expert.

Don't build this, it's fundamentally flawed! Sometimes the front of an envelope is as effective as its back. — Don’t build this, it’s fundamentally flawed! Sometimes the front of an envelope is as effective as its back.

PAD, you ask? OK, it’s an acronym of my own coinage, it stands for Pencil Aided Design, and it refers to the first-year undergraduate course I sat many years ago in which I learned technical drawing to the old British standard BS308. If I’m making something then by far the quickest way for me to visualise its design is to draw it, first a freehand sketch to get a feel of how everything will sit, then a series of isometric component drawings on graph paper with careful attention to dimensions and angles. Well, maybe I lied a little there, the graph paper only comes in when I’m doing something very fancy; the back of an envelope is fine as long as the dimensions on the diagram are correct.

Continue reading “Ask Hackaday: Help Me Pick A CAD Package” →