Fixing A Reflow Oven’s Conveyer Belt With An NE555 And Stepper Motors

February 23, 2023 by Maya Posch 10 Comments

Some design choices on manufacturing equipment really leave you scratching your head for a while, as recently happened to [Chris Cecil] when the belt on a reflow oven’s conveyer snapped. Although the solution seems simple enough, getting a new belt on the thing would involve essentially taking the entire machine apart, before reassembling it again. Thus the frayed belt went through the oven over and over until during a recent production run of Smoothieboard controller boards until [Chris] heard a funny noise and the conveyer ground to a halt.

Moving the conveyer by hand kind of worked, but with a more permanent fix urgently needed to finish the production run, two stepper motors took the place of the belt, which just left driving these steppers to keep the conveyer moving in sync. Lacking a simple Arduino board to toss at it, and with a Smoothieboard being absolute overkill, [Chris] figured that a humble NE555 timer IC ought to do the job just as well.

Using a project on Hackaday.io by [KushagraK7] as the starting point, and a 1992-vintage NE555 IC harvested from an old project, [Chris] managed to put together a basic stepper driver that uses the NE555 to provide the timing signal. In addition to restoring basic functionality like starting and stopping the conveyer belt, [Chris] added a new feature with the reversing of the conveyer direction. Along with some cobbled together components to physically rotate the conveyer’s two rollers, it restored the reflow oven to working condition.

And one day the prototyped driver board will be updated to a proper PCB. It’s only temporary, after all :)

Continue reading “Fixing A Reflow Oven’s Conveyer Belt With An NE555 And Stepper Motors” →

Drawing Knots On An Oscilloscope Using Analog Means

February 22, 2023 by Maya Posch 13 Comments

Generating interesting imagery on an analog oscilloscope is a fun activity enjoyed by many, with an excellent demonstration by [Henry Segerman] provided in a recent video which covers [Matthias Goerner]’s demonstration. Using the electron beam, shapes can be drawn onto the phosphor of the oscilloscope’s CRT — all without touching any digital circuitry. At the core are analog components like an operational amplifier integrator, multipliers and other elements.

With just a number of these simple components in a circuit, it’s possible to draw a wide variety of shapes, all by applying the appropriate trigonometric parameters. In addition to the drawing of shapes, it is also demonstrated how these analog signals can be used for an analog audio synthesizer, and finally the image displayed on the oscilloscope is captured on Kodak (Polaroid) instant film, making the entire generating, processing and capturing chain fully analog.

While we’d be the last to campaign against digital electronics, it is fascinating to consider just how much can be done with analog electronics and a bit of mathematics. We assume that everyone did pay attention during math classes, making this a perfect chance to use all that knowledge of trigonometry.

Continue reading “Drawing Knots On An Oscilloscope Using Analog Means” →

Puya PY32: The Cheapest Flash Microcontroller You Can Buy Is Actually An ARM Cortex-M0+

February 16, 2023 by Maya Posch 26 Comments

There’s a bit of a contest going on when it comes to which is the cheapest microcontroller, yet most of the really cheap ones have one big trade-off in that they have one-time programmable (OTP) memory, generally requiring the use of an (expensive) device emulator during development. This raises the question of what the cheapest reprogrammable MCU is, which [Jay Carlson] postulates is found in the Puya PY32 ARM Cortex-M0+ based series.

Although [Jay] has previously mentioned that these cheap OTP (like the 3-cent Padauk PMS150) MCUs make sense for large volume production) it’s also easy to see that for small volumes and for hobbyists it’s much easier and cheaper to just reflash the firmware in the same cheap MCU rather than using an expensive in-circuit emulator. This is where the Puya PY32 comes into play, with parts ranging from 8 cents a pop (basic PY32F002A) to $0.74 for the more full-featured models on LCSC, and packages ranging from a miniscule DFN, to LQFP and hand soldering friendly SOIC. Continue reading “Puya PY32: The Cheapest Flash Microcontroller You Can Buy Is Actually An ARM Cortex-M0+” →

ArcaOS: OS/2 Updated For The Modern World

February 16, 2023 by Maya Posch 38 Comments

For a certain subset of our readers, mentioning IBM’s OS/2 is likely to bring forth a pang of nostalgia, while for others it’s more likely to bring to mind meme images of rebooting ATM displays. Although OS/2 didn’t become the desktop giant that IBM had intended it to become, reports of its demise are very much premature. As [Michael MJD] covers in a recent video, ArcaOS is essentially the latest version of OS/2, under official license from IBM.

The initial release of ArcaOS was in 2017, and the most recent release was version 5.0.7 in December of 2021. What this gets you is an evolution of OS/2 Warp 4.52 that updates the operating system for modern day hardware, although [Michael]’s experiences with using USB and installing WordPerfect 5.2 end up being rather mixed. With IBM not intending to open source the OS any time soon, ArcaOS appears to be mostly aimed at companies and individuals who wish to keep running their old (OS/2) software on newer hardware, per the FAQ.

This is also reflected in the license cost should you wish to obtain a copy of ArcaOS, with a personal edition license costing $129. What this does get one over OS/2 Warp is SMP support, improved USB, audio and video support, along with an actual package manager (ANPM, based on RPM & Yum).

Would you splurge on an updated OS/2 OS like this, or is tinkering with a fully open source OS like Haiku (BeOS reborn) more your thing?

Continue reading “ArcaOS: OS/2 Updated For The Modern World” →

Curve Tracer Design For Power Vacuum Tubes Testing

February 15, 2023 by Maya Posch 9 Comments

Regardless of the mythical qualities that are all too often attributed to vacuum tubes, they are still components that can be damaged and wear out over time. Much like with transistors and kin, they come with a stack of datasheets, containing various curves detailing their properties and performance. These curves will change as a part ages, and validating these curves can help with debugging a vacuum tube-based circuit. This is where one can either spend an enormous sum on a commercial curve tracer like the Tektronix 570, or build your own, as [Basin Street Design] has done.

A semi-retired electronics design engineer by trade, he has previously covered the development of the curve tracer on Instructables for the version 1 and version 1.1. What this device essentially allows you to do is sweep the connected tube through its input parameter ranges, while observing the resulting curves on an attached (external) oscilloscope. Here a storage oscilloscope (or DSO) is immensely helpful to capture the curves.

In the project pages, the in-depth theory and functioning of the circuitry is explained, along with the schematics and a number of builds. The project has been around since before the VBA tracer which we covered last year, both of which are infinitely more affordable than a genuine Tektronix 570.

Thanks to [Fernando] for the tip.

Methane Pyrolysis: Producing Green Hydrogen Without Carbon Emissions

February 13, 2023 by Maya Posch 52 Comments

Generally, when we talk about the production of hydrogen, the discussion is about either electrolysis of water into oxygen and hydrogen, or steam methane reforming (SMR). Although electrolysis is often mentioned – as it can create hydrogen using nothing but water and electricity – SMR is by far the most common source of hydrogen. Much of this is due to the low cost and high efficiency of SMR, but a major disadvantage of SMR is that large amounts of carbon dioxide are released, which offsets some of the benefits of using hydrogen as a fuel in the first place.

Although capturing this CO₂ can be considered as a potential solution here, methane pyrolysis is a newer method that promises to offer the same benefits as SMR while also producing hydrogen and carbon, rather than CO₂. With the many uses for hydrogen in industrial applications and other fields, such as the manufacturing of fertilizer, a direct replacement for SMR that produces green hydrogen would seem almost too good to be true.

What precisely is this methane pyrolysis, and what can be expect from it the coming years?

Continue reading “Methane Pyrolysis: Producing Green Hydrogen Without Carbon Emissions” →

Deciphering Queen Of Scots, Mary Stuart’s Lost Letters

February 12, 2023 by Maya Posch 10 Comments

First part of the cypher used by Mary Stuart and Castelnau, showing the use of homophones, special characters and more. (Credit: Lasry et al., 2023)

Communications by important people over the past thousands of years have been regularly encrypted, making the breaking of this encryption both an essential and also a fascinating historical field. One recent example of an important historical discovery by codebreakers are letters dating back to 1578 through 1584 by Mary Stuart, the Queen of Scots in the 16th century. While deemed lost for centuries, researchers came across them in a stash of encrypted letters that were kept at the Bibliothèque nationale de France’s (BnF). After decrypting these 57 letters, they realized what they had come across.

Even in digitized form, they could not simply be OCRed, leaving the researchers to manually transcribe each character into the software they used to assist with the decrypting. Only during the decrypting process, they began to realize that these were not Italian communications – matching the rest of the collection of which they were part – but in fact letters by Mary and her allies. Of the 57 letters, 54 are from Mary to Castelnau, the French ambassador in London at the time.

Supporting evidence for these decrypted letters being from Mary and Castelnau came from British archives, which had clear text versions of some of the encrypted letters, dated to the years when a mole within the French embassy was leaking translated texts to the English, as part of the usual political pastime during those centuries of getting onto thrones and making other people leave them. Mary’s attempt to become not only the Queen of Scots but also Queen of England came to a tragic end with her execution in 1587 after a politically motivated show trial.

The software the researchers used primarily is called CrypTool 2, which is an open-source project that provides cryptoanalysis and related functionality. The access to the documents themselves was enabled via the DECRYPT project, resources which taken together enables virtually anyone to undertake such historical sleuthing from the comfort of their own home.

(Thanks to [Stephen Walters] for the tip)