Making A Mobility Scooter Drastically More Mobile

November 3, 2015 by Cameron Coward 25 Comments

Do you have a spare mobility scooter sitting unused in your garage? Or, maybe you’ve got a grandmother who has been complaining about how long it takes her to get to bingo on Tuesdays? Has your local supermarket hired you to improve grocery shopping efficiency between 10am and 2pm? If you answered “yes” to any of those questions, then the guys over at Photon Induction have an “overclocked” mobility scooter build which should provide you with both inspiration and laughs.

They’ve taken the kind of inexpensive mobility scooter that can be found on Craigslist for a couple hundred dollars, and increased the battery output voltage to simultaneously improve performance and reduce safety. Their particular scooter normally runs on 24V, and all they had to do to drastically increase the driving speed was move that up to 60V (72V ended up burning up the motors).

Other than increasing the battery output voltage, only a couple of other small hacks were necessary to finish the build. Normally, the scooter uses a clutch to provide a gentle start. However, the clutch wasn’t up to the task of handling 60V, so the ignition switch was modified to fully engage the clutch before power is applied. The horn button was then used as the accelerator, which simply engages a solenoid with massive contacts that can handle 60V. The result is a scooter that is bound to terrify your grandmother, but which will get her to bingo in record time.

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Hair Enthusiasts Rejoice! Synthetic Follicles Are Now 3D-Printable

November 1, 2015 by Cameron Coward 14 Comments

If you’ve been performing painstaking hair-plug procedures on your 3D-printed troll dolls, then prepare to have your world rocked! [Chris Harrison, Gierad Laput, and Xiang “Anthony” Chen] at Carnegie Mellon University have just released a paper outlining a technique they’ve developed for 3D printing fur and hair. Will the figurine section of Thingiverse ever be the same?

The technique takes advantage of a 3D printing effect that most hobbyists actively try to avoid: stringing. Stringing is what happens when the hot end of a 3D printer moves from one point to another quickly while leaking a small amount of molten filament. This results in a thin strand of plastic between the two points, and is generally perceived as a bad thing, because it negatively affects the surface quality of the print.

To avoid this particular phenomenon, 3D printing slicers generally have options like retraction and wiping. But, instead of trying to stop the stringing, [Chris Harrison, Gierad Laput, and Xiang “Anthony” Chen] decided to embrace it. Through extensive experimentation, they figured out how to introduce stringing in a controlled manner. Instead of random strings here and there, they’re able to create strings exactly where they want them, and at specific lengths and thicknesses.

Examples of what this can be used for are shown in their video below, and include adding hair to figurines or bristles to brushes. Of course, once this technique becomes readily available to the masses, the 3D printing community is bound to find unexpected uses for it.

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Amino Wants To Bring Bioengineering To Your Workbench

October 23, 2015 by Cameron Coward 28 Comments

As the maker movement has exploded in popularity in recent years, there has been a strong push to put industrial tools into the hands of amateur tinkerers and hackers. CNC mills, 3D Printers, and laser cutters were all extremely expensive machines that were far too costly for most people until makers demanded them and hackers found ways to make them affordable. But, aside from the home brewing scene, those advancements haven’t really touched on anything organic. Which is a deficiency that Amino, a desktop bioengineering system, is seeking to address.

Amino, created by [Julie Legault], is currently seeking crowd-funding via Indiegogo. Hackaday readers are more suspicious than most when it comes to crowd-funding campaigns, and with good reason. But, [Julie Legault] has some very impressive credentials that lend her a great deal of credibility. She has four degrees in the arts and sciences, including a Masters of Science at the MIT Media Lab.

It was for that degree at MIT that [Julie] started Amino as her thesis. Her plan is to bring the tools necessary for bioengineering to the masses – tools which are traditionally only available in research labs. Those tools are packaged into a small desktop-sized unit called Amino. Backers will receive this desktop system, along with the supplies for their first project. Those projects are predefined, but the tools are versatile enough to allow users to move on to their own projects in the future. [Julie] thinks that the future is in bioengineering, and that the best way to feed innovation is to make the necessary tools both affordable and accessible.

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Shape-Shifting Composite That You Can Make At Home

October 14, 2015 by Cameron Coward 12 Comments

In material science, thermal expansion is a very well understood concept. However, in most cases it’s regarded as somewhat of a nuisance. It’s the kind of thing that gives engineers headaches, and entire subsystems of machines are often designed specifically to combat it. But a group of students at MIT have come up with an ingeniously simple way of taking advantage of thermal expansion to create shape-changing composites.

Their project is a method of creating shape-shifting composites, called uniMorph. It works by using resistive heating (or simply ambient temperature) to change the temperature of a sandwich composite. The composite is made of two different materials, and the copper traces to heat them. The two materials themselves aren’t particularly important, what’s important is that they have vastly different thermal expansion rates.

When the composite is heated, one material will expand more or less than the other material. Depending on the relative shapes of the two materials, this causes the composite to bend or twist in predetermined ways. How much it bends, for example, is just a matter of how the layers are cut, and how much they’re heated.

The concept itself isn’t exactly new – bimetallic composites have existed for ages. We even covered a similar idea that works based on moisture content. But, the methods used for uniMorph are very well thought out. It’s very inexpensive to produce, and the students seem to have devised reliable techniques for designing the layers in order to produce a desired shape change.

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CyberPunk Yourself – Body Modification, Augmentation, And Grinders

October 12, 2015 by Cameron Coward 116 Comments

“We accept pain as a price of doing business, even if it is just for aesthetic purposes. You want to put a magnet in your finger, a doctor will ask you why; a mod artist will ask when you can start.” As with many other people who are part of the growing grinder movement, [Adam] has taken a step that many would consider extreme – he’s begun to augment his body.

Grinders – men and women who hack their own bodies – are pushing the boundaries of what is currently possible when it comes to human augmentation. They’re hackers at heart, pursuing on an amateur level what they can’t get from the consumer market. Human augmentation is a concept that is featured heavily in science fiction and futurism, but the assumption most people have is that those kinds of advancements will come from medical or technology companies.

Instead, we’re seeing augmentation begin in the basements of hackers and in the back rooms of piercing studios. The domain of grinders is the space where body modification and hacking meet. It mixes the same willingness to modify one’s body that is common among the tattooed and pierced, and adds an interest in hacking technology that you find in hackerspaces around the world. When those two qualities intersect, you have a potential grinder.

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Radial Solenoid Engine Is Undeniably Cool

October 5, 2015 by Cameron Coward 35 Comments

Radial engines are just plain cool – it’s inarguable that any tech that originated with early aviation is inherently awesome. But, what do you do when you want to build a radial engine in your dorm where a combustion engine would be inadvisable? For University of Washington students [Jeffrey Weng] and [Connor Lee] the answer was to power it with solenoids in place of the pistons.

The easiest way to approach a project like this would have been to use a microcontroller. A simple program running on an Arduino could have easily provided the timing to switch power to each solenoid in succession. [Jeffrey Weng] and [Connor Lee], however, took a much more interesting approach by controlling timing via a simple distributor. This works in the same way a spark distributor on a combustion engine would have worked, except it’s actually providing the power to actuate the solenoids instead of providing just an ignition spark.

Also impressive is what they were able to accomplish with such basic tools. Those of us who are lazy and have access to more expensive tools would have just 3D printed or CNC cut most of the parts. Either [Jeffrey Weng] and [Connor Lee] didn’t have access to these, or they wanted to increase their machining street cred, because they created all of the parts with simple tools like a band saw and drill press. We’ve seen some beautiful engine projects before, but what this build lacks in objective beauty it makes up for in ingenuity.

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Apple Cider Press Is Just In Time For Fall

October 4, 2015 by Cameron Coward 35 Comments

Do you like hacking? Do you like apple cider? Do you like ceiling fans? If you answered “yes” to any of those questions, then boy do we have the project for you! [Lou Wozniak] has an awesome tutorial for building an apple cider press using a ceiling fan motor and a handful of items available at your local hardware store.

The build is pretty simple in concept but complex in execution, and [Lou] does a fantastic job of covering every step in detail in his two project videos. The project has two main components: the grinder to decimate the apples and create a juicy, pulpy soup, and the press to extract the juice. The grinder is powered by the fan motor, while the press uses a screw-drive connected to a power drill, and then a ratchet to squeeze out every last drop.

Eager for more ceiling fan motor goodness? You’re in luck! Apparently [Lou] is a master of repurposing fan motors, and we featured a pottery wheel he made with one a while back.

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