Author: Al Williams

4503 Articles

Oh Snap! 3D Printing Snapping Parts Without Breakage

November 11, 2022 by 22 Comments

One of the great things about plastic is that it can be relatively flexible. We see things all the time that snap together, but when 3D printing, you don’t often run into snap fit designs. [Engineers Grow] has a video to help you design snap fittings that don’t break.

In the first video that you can see below, he covers three parameters that can help. The first is the length of the snap element. Secondly, the undercut size can be reduced. You can also try making the snap; as thin as possible, although in the example he went too thin and wound up breaking the snap anyway.

The final suggestion, covered in detail in the second video below, is to change the material you use. The key parameter is known as elongation at break. For PLA the typical value for this is 8%. ABS is 10%, PETG is 24% and Nylon is 100%. Simplistically, you could assume that a PETG piece could deform up to 25% before breaking. That may be true, but it will permanently deform long before that. The video suggests using 10 or 15% of the value to assure the part doesn’t lose its shape.

In the third video, you’ll learn, too, that print orientation counts. Making the hooks grow off the build plate leads to a weak hook as you might expect.

We’ve looked at the mechanics behind these before. You can find a lot of detailed technical data about joints, too.

Continue reading “Oh Snap! 3D Printing Snapping Parts Without Breakage” →

The Importance Of Physical Models: How Not To Shoot Yourself In The Foot Or Anywhere Else

November 10, 2022 by 73 Comments

We take shortcuts all the time with our physical models. We rarely consider that wire has any resistance, for example, or that batteries have a source impedance. That’s fine up until the point that it isn’t. Take the case of the Navy’s Grumman F11F Tiger aircraft. The supersonic aircraft was impressive, although it suffered from some fatal flaws. But it also has the distinction of being the first plane ever to shoot itself down.

So here’s the simple math. A plane traveling Mach 1 is moving about 1,200 km/h — the exact number depends on a few things like your altitude and the humidity. Let’s say about 333 m/s. Bullets from a 20 mm gun, on the other hand, move at more than 1000 m/second. So when the bullet leaves the plane it would take the plane over three seconds to catch up with it, by which time it has moved ever further away, right?

Continue reading “The Importance Of Physical Models: How Not To Shoot Yourself In The Foot Or Anywhere Else” →

Old 6809 Computer Lives Again On Breadboards

November 9, 2022 by 36 Comments

Among old CPUs, the 6809 never got as much attention as some of its cousins. The Radio Shack CoCo used it and so did a construction article in Wireless World Magazine. Now [Dave] has reconstructed that computer on breadboards and it looks great. The files are on GitHub and there is even a series of videos about the machine. You can watch the first one below.

You can even read the original articles in the January 1981 Wireless World where the board used a 6802. The upgrade to a 6809 appears in the July 1981 issue. The magazine promised you could build the system for £100. Besides the 6809 there were only a few chips. A PROM, two RAM chips, A 6821 PIA, and a 74LS138 decoder for address selection. An MC1413 transistor array also allowed for a 7-segment display and a keypad along with a 7442 BCD decoder.

Continue reading “Old 6809 Computer Lives Again On Breadboards” →

$1 POV Display Goes Round And Round

November 9, 2022 by 29 Comments

You don’t need much to do a persistence of vision display. A few LEDs and a processor is all it really takes. [B45i] made a simple PC board with five LEDs and an ATtiny CPU. There’s a battery and it connects to a fan to spin around.

While the project is pretty simple, we liked two aspects of it. First, he provides very detailed explanations about how to use an Arduino to program the Tiny using the Arduino IDE.

Continue reading “$1 POV Display Goes Round And Round” →

Retrotechtacular: Programming By Card

November 9, 2022 by 67 Comments

The recent Supercon 6 badge, if you haven’t seen it, was an old-fashioned type computer with a blinky light front panel. It was reminiscent of an Altair 8800, a PDP-11, or DG Nova. However, even back in the day, only a few people really programmed a computer with switches. Typically, you might use the switches to toggle in a first-level bootloader that would then load a better bootloader from some kind of storage like magnetic or paper tape. Most people didn’t really use the switches.

What most people did do, however, was punch cards.  Technically, Hollerith cards, although we mostly just called them cards, punched cards, or IBM cards. There were a lot of different machines you could use to punch cards, but none were as popular, I would guess, as the IBM 029. Certainly, the models in the series were overwhelmingly what people used to punch cards.

For the uninitiated, a card was about the size of an old-fashioned dollar bill — the ones in style when Herman Hollerith invented them. The card was made of material not quite as thick as a standard file folder and was divided into 80 columns and 12 rows. Later cards had more columns, but those never really caught on to the same scale as the classic 80-column card. Continue reading “Retrotechtacular: Programming By Card” →

Detecting Radiation For Fun And Profit

November 9, 2022 by 19 Comments

It used to be that every well-stocked doomsday bunker had a Geiger counter. These days, you don’t have to have a big tube-based meter. You can inexpensively get a compact digital instrument to handle your radiation detection needs. [DiodeGoneWild] reviews and tears down such a unit from FNIRSI. The case looks like several other similar instruments we’ve seen lately, so presumably, someone is mass-producing these handheld meter cases. You can see the video, below. The meter reads the absolute radioactivity and can also measure cumulative exposure.

After measuring a few common radioactive items, we get to the teardown. Inside, of course, is an ordinary tube. A few screws reveal a typical rechargeable battery, a fairly simple PCB with a microcontroller and battery backup for the real-time clock. A lot of the board is involved in multiplying voltage up to the several hundred volts required for the Geiger tube.

The other side of the PCB has only buttons, a vibration motor, and, of course, the LCD. We don’t know how you might test the relative accuracy other than comparing it to a known-good meter. The bare tube was, of course, more sensitive without the plastic cover, but that could be calibrated out, too.

A Geiger counter doesn’t have to have a lot of parts. Either way, a surprising number of things will set them off.

Continue reading “Detecting Radiation For Fun And Profit” →

Z80 Gets New OS

November 8, 2022 by 19 Comments

If you have a soft spot for a Z80 computer but want a new operating system experience, try Zeal. You can watch a demo of the open-source OS in the video below.

As you might expect, the whole system is written in Z80 assembly language. The features you expect are there: files, directories, device drivers, a clock, and even memory banking to support up to 16M of memory. The work isn’t totally done, nor is the initial target computer — Zeal — but it looks like a great piece of work so far and will be of interest to anyone who has a Z80.

Continue reading “Z80 Gets New OS” →