Print Your Own Standardized Wire Spool Storage

Hardware hackers tend to have loads of hookup wire, and that led [firstgizmo] to design a 3D printable wire and cable spool storage system. As a bonus, it’s Gridfinity-compatible!

The slot to capture loose ends is a nice touch, and the units can be assembled without external hardware.

There are a lot of little design touches we love. For example, we like the little notch into which the wire ends are held, which provides a way to secure the loose ends without any moving parts. Also, while at first glance these holders look like something that goes together with a few screws, they actually require no additional hardware and can be assembled entirely with printed parts. But should one wish to do so, [firstgizmo] has an alternate design that goes together with some M3 bolts instead.

Want to adjust something? The STEP files are included, which we always love to see because it makes modifications to the models so much more accessible. One thing that hasn’t changed over the years is that making engineering-type adjustments to STL files is awful, at best.

If there is one gotcha, it is that one must remove wire from their old spools and re-wind onto the new to use this system. However, [firstgizmo] tries to make that as easy as possible by providing two tools to make re-spooling easier: one for hand-cranking, and one for using a hand drill to do the work for you.

It’s a very thoughtful design, and as mentioned, can also be used with the Gridfinity system, which seems to open organizational floodgates in most people’s minds. Most of us are pinched for storage space, and small improvements in space-saving really, really add up.

Making The Fastest LEGO Technic Air-Powered Engine

Just because LEGO Technic is technically a toy doesn’t mean that you cannot do solid engineering with it, like building air-powered engines. After first building a simple air-powered piston engine, this time around [Jamie’s Brick Jams] sought to not only optimize the engine, but also build a clutch and something to power with said engine.

The four-piston design in radial configuration. (Credit: Jamie's Brick Jams, YouTube)
The four-piston design in radial configuration.

The piston head is one of the handful of 3D printed parts, with the new design featuring twin rubber o-rings as a seal instead of a single big one as in the old design. This incidentally matches the multiple seal rings on an internal combustion engine’s pistons, probably for similar blow-by related reasons. The air hose diameter was also increased from 2 to 3 mm to give the engine a larger volume of air to work with, which along with a new flywheel gave a lot more torque. Next the piston rod length was optimized.

The final radial 4-piston engine turns out to work pretty well, with the clutch engaging smoothly. This was used to drive a DIY generator that turned out to produce about 3 Watt of usable power in its final configuration at 6 V, though it’s admittedly a rather crude generator that could be further optimized. When trying a twin-piston configuration with the highest air pressure before air hoses began to pop off, it hit a dizzying 14,600 RPM.

These aren’t half bad results for some LEGO Technic together with some 3D printed bits, rubber o-rings and some lube.

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A tab-based terminal window is shown, with the label “brow6l – Hackaday.” The Hackaday website is visible in the upper part of the terminal screen, and in the lower part is a text display containing information about the website and interface information.

Terminal-Based Web Browsing With Modern Conveniences

Programmers hold to a wide spectrum of positions on software complexity, from the rare command-line purists to the much more common web app developers, and the two extremes rarely meet. One point of contact, though, might be [Jan Antos]’s Brow6el, which uses sixel graphics to display a fully graphical web browser within a terminal.

Behind the scenes, the Chromium Embedded Framework renders webpages headless, then Brow6el uses libsixel to convert the rendered output image to sixels, a simple kind of console-based graphics representation, which it then outputs to the terminal. It regularly re-renders the page to catch page updates and display them in real time, and it can send mouse or keyboard input back to the webpage. For more advanced work, it also has a JavaScript development console, and it’s possibly to manually inject scripts into rendered webpages, or inject them automatically using URL match patterns. Continue reading “Terminal-Based Web Browsing With Modern Conveniences”

Putting A Cheapo 1800W DC-DC Boost Converter To The Test

These days ready-to-use DC-DC converters are everywhere, with some of the cheaper ones even being safe to use without an immediate risk to life and limb(s). This piques one’s curiosity when browsing various online shopping platforms that are quite literally flooded with e.g. QS-4884CCCV-1800W clones of a DC-DC boost converter. Do they really manage 1800 Watt even without active cooling? Are they perhaps a good deal? These were some of the questions that [Josh] over at the [Signal Drift] channel set out to answer.

The only real ‘datasheet’ for this module seems to come courtesy of a Floridian company who also calls it the 36843-PS, but it features specifications that are repeated across store listings so it might as well by the official ‘datasheet’. This module is marketed as being designed for the charging of lead-acid and similar batteries, including the boosting of PV solar panel outputs, though you’d really want to use an MPPT charger for that.

With this use case in mind, it’s probably no surprise to see on the oscilloscope shots under load that it has a tragic 100 kHz switching frequency and a peak-to-peak noise on the output of somewhere between 1-7 VDC depending on the load. Clearly this output voltage was not meant for delicate electronics.

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Welded frame and cylinders for T1 #5550

Building A Steam Loco These Days Is Nothing But Hacks

The Pennsylvania Railroad (PRR)’s T1 class is famous for many reasons: being enormous, being a duplex, possibly having beaten Mallard’s speed record while no one was looking… and being in production in the 21st century. That last fact is down to the redoubtable work by the PRR T1 Steam Locomotive Trust, who continued their efforts to reproduce an example of these remarkable and lamentably unpreserved locomotives in the year 2025.

They say that 2025 was “the year of the frame” because the frame was finally put together. We might say that for the PRR Trust, this was the year of welding. Back when the Baldwin and Altoona works were turning out the originals, the frames for steam locomotives were cast, not welded. There might not be anywhere on Earth to get a 64′ long (19.5 m), 71,000 lbs steel casting made these days. Building it up with welded steel might not be perfectly accurate, but it’s the sort of hack that’s needed to keep the project moving.

The cylinders, too, would have been bored-out castings back the day. Getting the four (it’s a duplex, remember) assemblies cast as one piece didn’t prove practical, so T1 #5550 will have welded cylinders as well. Given modern welding, we expect no problem with holding steam pressure. The parts are mostly machined and will be welded-together next year.

The giant wheels of the locomotive have been cast, but need to be machined. It’s not impossible to believe that locomotive #5550 will be on its frame, on its wheels, in 2026. The boiler is already done and the injectors to get water into it have been reinvented, which can perhaps be considered another hack. Continue reading “Building A Steam Loco These Days Is Nothing But Hacks”

A giant pokeball is the best place to hide this holiday season.

Our New Years Wish Is To Hide In A Giant Pokéball

Between the news, the world situation, and the inevitable family stresses that come this time of year, well — one could be excused for feeling a certain amount of envy for those adorable pocket monsters who spend their time hidden away in red-and-white orbs. [carlos3dprint] evidently did, but he didn’t just dream of cozy concave solitude: he made it happen, with 3D printing and way too much post-processing.

Arguably 3D printing is not the ideal technique for such a large build, and even [carlos], despite the 3dprint in his handle, recognized this: the base frame of the sphere is CNC-routed plywood. He tried to use Styrofoam to make a skin, but evidently he’d lost access to the large CNC cutter he’d borrowed for the plywood frame at that point, as he was trying to do the cuts by hand. It still seems like it wouldn’t have be any worse than the little printed blocks from four different printers he eventually hot-stapled into a shell.

We only say that because based on his description of how much resin and filler went into creating a smooth outer surface on his Pokéball, the raw surface of the prints must have been pretty bad before fiberglass was applied. Still, it’s hard to argue with results, and the results are smooth, shiny and beautiful after all the sanding and painting. Could another technique have been easier? Maybe, but we hack with what we have, and [carlos] had 3D printers and knows how to make the best of them.

The interior of the ball is just large enough for a cozy little gaming nook, and no guesses what [carlos] is playing inside. The Instructable linked above doesn’t have many interior photos, though, so you’ll have to check the video (embedded below) for the interior fitting out, or jump to the tour at about the 15 minute mark.

Given ongoing concerns about VOCs from 3D printers, we kind of hope the Bulbsaur-themed printer he’s got in there is decorative, but it’s sure a nice homage to the construction method. Other pokeballs featured on Hackaday have been much smaller, but we’ve always had a soft spot for scaled-up projects.

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The Cutting Truth About Variable Capacitors

If you’ve seen a big air-variable capacitor, you may have noticed that some of the plates may have slots cut into them. Why? [Mr Carlson] has the answer in the video below. The short answer: you can bend the tabs formed by the slots to increase or decrease the capacitance by tiny amounts for the purpose of tuning.

For example, if you have a radio receiver with a dial, you can adjust the capacitor to make certain spots on the dial have an exact frequency. Obviously, you can only adjust in bands depending on how many slots are in the capacitor. Sometimes the adjustments aren’t setting the oscillator’s frequency. For example, the Delco radio he shows uses the capacitor to peak the tuning at the specified frequency.

You usually only find the slots on the end plates and, as you can see in the video, not all capacitors have the slots. Of course, bending the plates with or without slots will make things change. Just don’t bend enough to short to an adjacent plate or the fixed plates when the capacitor meshes.

Of course, not all variable capacitors have this same design. We’ve seen a lot of strange set ups.

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