Wire Recording Speaks Again

If you think of old recording technology, you probably think of magnetic tape, either in some kind of cassette or, maybe, on reels. But there’s an even older technology that recorded voice on hair-thin stainless steel wire and [Mr. Carlson] happened upon a recorded reel of wire. Can he extract the audio from it? Of course! You can see and hear the results in the video below.

It didn’t hurt that he had several junk wire recorders handy, although he thought none were working. It was still a good place to start since the heads and the feed are unusual to wire recorders. Since the recorder needed a little work, we also got a nice teardown of that old device. The machine was missing belts, but some rubber bands filled in for a short-term fix.

The tape head has to move to keep the wire spooled properly, and even with no audio, it is fun to watch the mechanism spin both reels and move up and down. But after probing the internal pieces, it turns out there actually was some audio, it just wasn’t making it to the speakers.

The audio was noisy and not the best reproduction, but not bad for a broken recorder that is probably at least 80 years old. We hope he takes the time to fully fix the old beast later, but for now, he did manage to hear what was “on the wire,” even though that has a totally different meaning than it usually does.

It is difficult to recover wire recordings, just as it will be difficult to read modern media one day. If you want to dive deep into the technology, we can help with that, too.

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Build Your Own Tape Recorder/Player

If you want to read something from magnetic tape, you need a tape head, right? Or you could do like [Igor Brichkov] and make your own. It looks surprisingly simple. He used a washer with a small slot cut in it and a coil of wire.

The first experiment, in the first video below, is using a commercial tape head connected to a preamp. Music playing “through” the homemade head is readable by the commercial tape reader. This is a prelude to creating an entire tape deck using the head, which you can see in the second video below.

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The Cockpit Voice Recorder Controversy

Every time there’s a plane crash or other aviation safety incident, we often hear talk of the famous “black box”. Of course, anyone these days will tell you that they’re not black, but orange, for visibility’s sake. Plus, there’s often not one black box, but two! There’s a Flight Data Recorder (FDR), charged with recording aircraft telemetry, and a Cockpit Voice Recorder (CVR), designed to record what’s going on in the cabin.

It sounds straightforward enough, but the cockpit voice recorder has actually become the subject of some controversy in recent times. Let’s talk about the basics of these important safety devices, and why they’re the subject of some debate at the present time.

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A Tech That Didn’t Make It: Sound On Stainless Steel Wire

For a brief period in the 1940’s it might have been possible for a young enamored soul to hand his hopeful a romantic mix-spool of wire. This was right before the magnetic tape recorder and its derivatives came into full swing and dominated the industry thoroughly until the advent of the compact disk and under a hundred kilogram hard disk drives. [Techmoan] tells us all about it in this video.

The device works as one would expect, but it still sounds a little crazy. Take a ridiculously long spool of steel wire the size of a human hair(a 1 hour spool was 2.2km of wire), wind that through a recording head at high speed, magnetize the wire, and spool it onto a receiving spool.

If you’re really lucky the wire won’t dramatically break causing an irreversible tangle of wire. At that point you can reverse the process and hear the recorded sound. As [Techmoan] shows, the sound can best be described as… almost okay. Considering that its chief competition at the time was sound carved into expensive aluminum acetate plates, this wasn’t the worst.

The wire recorder lived on for a few more years in niche applications such as airplane black boxes. It finally died, but it does sound like a really fun couple-of-weekends project to try and build one. Make sure and take good pictures and send it in if any of you do.

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Voices From The Past: Recovering Audio From Wire Recordings

wire recorder setup[Nick]’s grandfather was quite the old school hacker. In the 1940s, he built his own wire recorder and microphone to capture everything from his children’s Chirstmas wishes to his favorite songs and programs from the radio. Only 20 or so spools have survived and were doomed to silence until [Nick] was able to find a vintage wire recorder, restore it, and feed digitized audio into Audacity.

Once he restored one of the two machines that he was able to get his hands on, [Nick] was in business. Since his grandfather also rolled his own spools, [Nick] had to build a playback spindle that would hold them. His uncle found an old mechanical counter to do the job, which [Nick] secured to the workbench. He fed the output from the wire recorder’s playback head into a guitar pre-amp, effectively digitizing the audio for recording in Audacity.

After playing all the spools, he adjusted the levels where necessary and cleaned up the recordings. His biggest challenge was feeding the wires back on to their original spools, which he managed with an electric drill and a rubber grommet. Be sure to check out the mp3 clips on [Nick]’s page. If you’re in the mood for old audio hacking stories, here’s one about building a tape recorder in 1949.

Estimating BB Gun Muzzle Velocity With A Voice Recorder And A Curtain

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[Luke Wren] just wrote in to tell us about his new science blog called Wren’s Tech — it’s only a few days old, but he’s already got some pretty cool science experiments written up! Like how to estimate the muzzle velocity of a BB gun using just a voice recorder, and a curtain!

There are many different ways you could do this. One of the easiest is using a high-speed camera with a known grid or pattern as the background — like how Mythbusters does it. Unfortunately, high-speed cameras are usually out of reach for most hobbyists. [Luke] explains a rather cool system you can build with some electronics, whereby you have two thin wires a known distance apart — run current through both and use a circuit that can detect the interrupt as your projectile breaks the wires — or, you can use a voice recorder. Continue reading “Estimating BB Gun Muzzle Velocity With A Voice Recorder And A Curtain”

DIY EMG Uses An Audio Recorder

[Ericdsc] is looking to capture the electrical impulses of his muscles by using an EMG. He went through several prototypes to find the right recipe for sensors to pick up the electrical signal through his skin. Above you can see the version that worked best. Each sensor is made starting with a piece of duct tape and laying out a patch of stripped wire on it. A 5cmx1xm piece of aluminum foil then covers this, and second smaller piece of foil covers the cable’s shielding (not pictured here). This will stick to your skin to hold the sensor in place after applying a dab of sugar syrup to help make a good electrical connection.

In this case, an audio recorder is taking the measurements. [Ericdsc] had been having trouble sleeping and wanted to find out if he’s restless in bed. The audio recorder can log hours of data from the sensors which he can later analyze on the computer. Of course, it wouldn’t be hard to build your own amplifier circuit and process the signals in real-time. Maybe you want to convert that mind-controlled Pong game over to use abdominal control. You’ll have a six-pack in no time.