Young Maker Mixes Traditional Japanese Construction With Modern Art

January 25, 2022 by Ryan Flowers 4 Comments

We’re Makers. By definition, we make things. Some of us prefer to build from scraps, while others like to make their own IC’s in their garage. [Make With Miles] on the other hand prefers one of the oldest types of making around: woodworking. And in this build, he goes a step further by using a very old Japanese method of woodworking called Kumiko to build a Stratocaster style electric guitar. The results are absolutely stunning as you can see in the video below.

Inspired by a challenge put forth by [The Modern Maker Podcast] to build a woodworking project that ties into another hobby that isn’t related to woodworking, [Miles] knocked it out of the park by including several art forms in this one-off Strat.

The centerpiece of this guitar build is the Kumiko style of construction used within the body. Kumiko is a Japanese method of assembling wood without the use of fasteners. Developed around 600-700AD, Kumiko is as much a construction method as an art form. [Miles] went further by filling the Kumiko framework with blackened epoxy resin which was then sanded and polished. Decals bring the headstock into the motif, but the attention to details goes much, much further. Be sure to watch the video so you can get an appreciation for the high level of workmanship that this young man displays.

That’s right- [Miles] isn’t a maker with decades of experience. In fact in 2017, one of his YouTube videos was “12 yr Old Builds a Row Boat!!!” [Miles], our hats are off to you and we look forward to seeing your art progress, for you truly have commanded the attention of the maker community that you are so rightfully part of.

Just as [Miles]’ guitar hides some great hacks, so does this guitar with Hot Swappable pickups. Thanks to [Keith] for sending this on to the Tip Line!

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The Road Is Peppered With Rock Salt Alternatives

January 25, 2022 by Kristina Panos 79 Comments

Every winter, millions of tons of rock salt is sprinkled across roads in the US, mostly in the Midwest and Northeast regions. It’s a cheap and effective way to prevent accidents. Rock salt is chemically the same as the stuff that sits next to the pepper, except it isn’t as finely ground, and it doesn’t have sodium or potassium iodine added to it to prevent goiters. Both table salt and rock salt melt ice by lowering the freezing point of water. So does sugar.

Much of what we salt the Earth with every winter comes from underground networks of salt crystal that formed when various ancient seas dried up. As natural as it may be, rock salt is bad for the environment. For one thing, chloride is forever, and can’t easily be decoupled from the soil and water it taints when it washes away. Rock salt also corrodes concrete, makes its way into the groundwater, and is bad for pets. Worst of all, its efficacy drops along with the temperature. At 15° F (-9° C), rock salt loses more than 86% of its melting power.

Disposable Detroit

All this salt is not great for cars, either — it’s bad for the paint and eats up the frame. In the saltiest parts of the US, aka The Salt Belt, cars only last a handful of years before they become Flintstones mobiles. Well, not really, but salt is terrible for the brake lines and most of the undercarriage. Consumer woes aside, there’s a real environmental impact to manufacturing all these disposable cars to meet the demand.

But the problem is that we need to use salt, or at something like it. Even though millions of people are staying home a whole lot more, the trucking industry still relies on salted highways and local roads. So if you like stocked grocery stores and stuff arriving from the Bezos Barn in a timely fashion, you can see the problem. So what are the alternatives? Are there any?

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Laser Z-Axis Table Comes Into Focus

January 25, 2022 by Bryan Cockfield 2 Comments

Laser cutters and 3D printers are game-changing tools to have in the workshop. They make rapid prototyping or repairs to existing projects a breeze as they can churn out new parts with high precision in a very short amount of time. The flip side of that, though, is that they can require quite a bit of maintenance. [Timo] has learned this lesson over his years-long saga owning a laser cutter, although he has attempted to remedy most of the problems on his own, this time by building a Z-axis table on his own rather than buying an expensive commercial offering.

The Z-axis table is especially important for lasers because a precise distance from the lens to the workpiece is needed to ensure the beams’s focal point is correctly positioned. Ensuring this distance is uniform over the entire bed can be a project all on its own. For this build, [Timo] started by building a simple table that allowed all four corners to be adjusted, but quickly moved on to a belt-driven solution that uses a stepper motor in order to adjust the entire workspace. The key to the build was learning about his specific laser’s focal distance which he found experimentally by cutting a slot in an angled piece of wood and measuring the height where the cut was the cleanest.

After everything was built, [Timo] ended up with a Z-axis table that is easily adjustable to the specific height required by his laser. Having a laser cutter on hand to bootstrap this project definitely helped, and it also seems to be an improvement on any of the commercial offerings as well. This also illustrates a specific example of how a laser cutter may be among the best tools for prototyping parts and building one-off or custom tools of any sort.

Would Nuclear Winter Cancel Out Global Warming?

January 25, 2022 by Lewin Day 80 Comments

Nuclear war was very much a front-of-mind issue during the fraught political climate of the Cold War era. Since then, atomic sabre rattling has been less frequent, though has never quite disappeared entirely.

Outside of the direct annihilation caused by nuclear war, however, is the threat of nuclear winter. The basic concept is simple: in the aftermath of a major nuclear war, the resulting atmospheric effects could lead to a rapid cooling in global temperatures.

Some say it couldn’t ever happen, while others – including Futurama – suggest with varying degrees of humor that it could help cancel out the effects of global warming. But what is the truth?

Hard data is isn’t really available, as thus far there have been no large-scale nuclear wars for scientists to measure. Several studies have explored the concept of nuclear winter, however, and explored its potential effects.

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555 Teardown Isn’t Just A Good Time, It’s To Die For

January 25, 2022 by Ryan Flowers 10 Comments

It seems only appropriate that hot on the heels of the conclusion of Hackaday’s 555 Timer Contest that [Ken Shirriff] posts a silicon die teardown of an early version of a hacker’s favorite chip, the 555.

Starting with a mystery chip from January 1973, [Eric Schlaepfer] painstakingly sanded down the package to reveal the die, which he deemed to be a 555 timer. Why didn’t they know it was a 555 timer to start? Because the package was not marked with “555” but rather some other marks that you can see in the blog post.

In addition to a great explanation of how the 555 works in general, [Ken] has taken a microscopic look at the 555 die itself. The schematic of a 555 is easily available, and [Ken] identifies not just sections of the die but individual components. He goes further yet by explaining how the PNP and NPN resistors are constructed in silicon. There’s also a nice and juicy bit of insight into the resistors in the IC, but we won’t spoil it here.

Be sure to show your love for the winners of the 555 contest, or at the very least check out the project that took the stop spot: a giant sized 555 that you don’t need a microscope to see inside of.

An Entire Computer In ICMP Packets

January 25, 2022 by Jenny List 19 Comments

The earliest stored program computer in the modern sense was not one of the names such as ENIAC or Colossus that you might expect, but the Manchester Baby, an experimental prototype computer built at the University of Manchester in 1948. Its 550 tubes gave it the multi-rack room-filling size common to 1940s machines, but its architecture makes it a comparatively simple processor by the standards of today. So simple in fact, that [Hrvoje Čavrak] has recreated it using ICMP packets as its storage, and a custom packet filter as its processor emulation. It’s a project that’s simultaneously both elegant and gloriously pointless, but as he says, “It’s still better than doing drugs or JavaScript”.

The result simulates the Baby’s combined storage and display tube in a dump of the network traffic, and gives an excellent excuse to read up about its operation. The tiny instruction set brings to mind today’s RISC architectures, but this is illusory as the designers of 1948 would have had less of an eye towards clock cycles than they would have towards the machine working at all in the first place.

If early computers tickle your fancy it may be worth taking a while to read about the UK’s National Museum of Computing, and then about Colossus, the primordial electronic computer.

Header: Geni, CC BY-SA 4.0.

Tiny Homemade Injection Molder

January 24, 2022 by Matthew Carlson 17 Comments

With 3D printing continually gaining ground, some hackers might not see the need for traditional injection molding. After all, you can tweak the code or the model and print dozens of different iterations with fairly minimal lead time. Things get trickier when you need to print hundreds or thousands of the same thing and that ten-hour print time adds up quickly. [Actionbox] built a tiny injection molder they dubbed INJEKTO to speed up their manufacturing.

The design was optimized to be accessible as it is held together with brackets and cheap aluminum flat stock. The hardest part to source is the heating chamber, as it is a piece of turned aluminum. A PID controller keeps the temperature relatively stable and heats the plastic pellets you can dump in the top. Next, you’ll need an external air compressor to power the dual 2″ pneumatic pistons. The pistons push the plastic out of the spring-loaded extruder nozzle. [Actionbox] is already planning on a second version with 4″ pistons that provide significantly more force to extrude larger amounts of plastic as the current version tops out at about 27 grams.

Injection molding still needs a heavy-duty mold to inject into, which can be hard to machine. So until we can 3D print an injection mold, this multi-head 3D printer is something in between a 3D printer and an injection molder, as it can print a dozen of the same thing, speeding up that print time.

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