Properly Pipe Laser Light Around With Homebrew Fiber Couplings

It’s a rare person who can pick up a cheap laser pointer and not wield it like a lightsaber or a phaser, complete with sound effects. There’s just something about the “pew-pew” factor that makes projecting a laser beam fun, even if it’s not the safest thing to do, or the most efficient way to the light from one place to another.

We suspect that [Les Wright] has pew-pewed his way through more than a few laser projects in his lab, including his latest experiments with fiber coupling of lasers. The video below is chock full of tips on connecting cheap communications-grade fiber assemblies, which despite their standardized terminations aren’t always easy to use with his collection of lasers. Part of the challenge is that the optical fiber inside the cladding is often very small — as few as 9 microns. That’s a small target to hit without some alignment help, which [Les] uses a range of hacks to accomplish.

The meat of the video demonstrates how to use a cheap fiber fault locator and a simple optical bench setup to precisely align any laser with an optical fiber. A pair of adjustable mirrors allow him to overlap the beams of the fault locator and the target laser precisely. The effects can be interesting; we had no idea comms-grade fiber could leak as much light through the cladding as this, and the bend-radius limits are pretty dramatically illustrated. [Les] teases some practical sensing applications for this in a follow-up video, which we’re looking forward to.

Looking for more laser fun with your remaining eye? Check out [Marco Reps] teardown of a 200-kW fiber laser.

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Printed Propeller Blades Repair Indoor Flyer

Fair warning for readers with a weak stomach, the video below graphically depicts an innocent rubber band airplane being obliterated in mid-air by a smug high-tech RC helicopter. It’s a shocking display of airborne class warfare, but the story does have a happy ending, as [Concrete Dog] was able to repair his old school flyer with some very modern technology: a set of 3D printed propeller blades.

Now under normal circumstances, 3D printed propellers are a dicey prospect. To avoid being torn apart by the incredible rotational forces they will be subjected to, they generally need to be bulked up to the point that they become too heavy, and performance suffers. The stepped outer surface of the printed blade doesn’t help, either.

But in a lightweight aircraft powered by a rubber band, obviously things are a bit more relaxed. The thin blades [Concrete Dog] produced on his Prusa Mini appear to be just a layer or two thick, and were printed flat on the bed. He then attached them to the side of a jar using Kapton tape, and put them in the oven to anneal for about 10 minutes. This not only strengthened the printed blades, but put a permanent curve into them.

The results demonstrated at the end of the video are quite impressive. [Concrete Dog] says the new blades actually outperform the originals aluminum blades, so he’s has to trim the plane out again for the increased thrust. Hopefully the extra performance will help his spindly bird avoid future aerial altercations.

On the electrically powered side of things, folks have been trying to 3D print airplane and quadcopter propellers for almost as long as desktop 3D printers have been on the market. With modern materials and high-resolution printers the idea is more practical than ever, though it’s noted they don’t suffer crashes very well.

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An Open Source PowerPC Notebook Edges Closer

Back in 2020, we reported on the effort to create a brand new open-source laptop platform using the PowerPC architecture. At the time they had big plans and a PCB design, and we’re very pleased to report that in the intervening two years they’ve progressed to the point of now having some real prototypes ready for testing.

Some might question why this should be necessary, after all there are plenty of laptops and more than one commonly available processor platform. But that’s to miss the point of open source hardware, that it’s as much about plurality as functionality. But if you’ve only encountered the PowerPC architecture in slightly older Macs and some game consoles, what’s the chip powering this device? The answer is, not one of those venerable chips, but the NXP T2080, a 1.8 GHz quad-core device that boasts a respectable power for a laptop.

There is of course many a hurdle still to be crossed between prototype and final device, but given the challenge of a functioning laptop it’s impressive for them to have reached this milestone at all. We look forward to seeing further iterations, and maybe, just maybe, a finished device one day. Our original coverage is here.

Ask Hackaday: Will Your 2030 Car Have AM Radio?

Car makers have been phasing out AM radios in their cars for quite some time. Let’s face it, there isn’t much on AM these days, and electric vehicles have been known to cause interference with AM radios. So why have them? For that matter, many aftermarket head units now don’t even have radios at all. They play digital media or stream Bluetooth from your phone. However, a U.S. Senator, Edward J. Markey, has started a letter-writing campaign to the major car makers urging them to retain the AM radio in their future vehicles.

So does that mean AM lives? Or will the car makers kill it off? The letter requests that the companies answer several questions, including if they plan to discontinue AM or FM radios in the near future and if they support digital broadcast radio.

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Hackaday Podcast 196: Flexing Hard PCBs, Dangers Of White Filament, And The Jetsons’ Kitchen Computer

This week, Editor-in-Chief Elliot Williams and Managing Editor Tom Nardi start the Hackaday Podcast by talking about another podcast that’s talking about…Hackaday. Or more accurately, the recent Hackaday Supercon. After confirming the public’s adoration, conversation moves on to designing flexible PCBs with code, adding a rotary dial to your mechanical keyboard, and a simulator that lets you visualize an extinction-level event. We’ll wrap things up by playing the world’s smallest violin for mildly inconvenienced closed source software developers, and wonder how the world might have been different if the lady of the house had learned to read binary back in 1969.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download the podcast and play it on your Palm Pilot!

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A toy gamepad controlling Super Mario World emulated on a MacBook

Turning A Toy Gamepad Into A Real One, With Bluetooth

It’s important to instill healthy habits in your children when they’re still young. Preferences for sports, snacks and dinosaurs are typically formed in early childhood, as is loyalty to a specific gaming platform. [RetrogradeScene] apparently wished to steer his young daughter towards the Nintendo camp, but wasn’t looking forward to having her grubby hands touch his prized controllers. So he built her her own kid-friendly controller out of a Fisher-Price toy.

The toy in question is an imitation game controller that just makes funny sounds when you press the buttons. Converting it into a real, working game controller was a matter of soldering some wires onto the existing PCB and hooking them up to a microcontroller board, in this case a DFRobot FireBeetle. After loading the ESP32-BLE-Gamepad library and assigning the correct pin-button combinations in software [RetrogradeScene] ended up with a big, brightly-coloured gamepad that actually functioned as one.

Unfortunately, the FireBeetle took up space where the original AAA batteries were sitting, so the hacked gamepad needed a new power source. Classic batteries are heavy and inconvenient anyway, so [RetrogradeScene] installed a modern lithium battery plus a USB-C port for charging. Of course, no Bluetooth gadget is complete without an accompanying smartphone app either: [RetrogradeScene] wrote one for his iPhone that enables him to quickly change the button layout between the Nintendo and Xbox styles.

This might be a rare example of someone making a gamepad from, well, a gamepad. We’ve seen a few more unusual things being converted into game controllers, ranging from a handful of LEGO bricks to entire cars.

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This Week In Security: Rackspace Falls Over, Poison Ping, And The WordPress Race

In what’s being described as a Humpty-Dumpty incident, Rackspace customers have lost access to their hosted Exchange service, and by extension, lots of archived emails. The first official word of trouble came on December 2nd, and it quickly became clear that this was more than the typical intern-tripped-over-the-cable incident. Nearly a week later, Rackspace confirmed what observers were beginning to suspect, it was a ransomware attack. There’s not a lot of other answers yet, and the incident FAQ answers are all variations on a theme.

Our investigation into the incident is ongoing and will take time to complete. To ensure the integrity of the ongoing investigation, we do not have additional details to share at this time.

Knowing the security issues that have plagued Microsoft Exchange over the last couple of months, one has to wonder if Rackspace was breached as a result of the PowerShell problems. What’s staggering is that a week after the incident, Rackspace still has no timeline for service restoration.

Rackspace isn’t the only major ransomware attack this week, as a hospital in Versailles has partially shut down due to another ransomware attack. Operations were canceled, and work has to be done the old fashioned way, without the network to support.

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