The Thin-Film Flexible 6502

May 21, 2022 by 13 Comments

While our attention is mostly directed towards ever smaller-integrated silicon circuits providing faster and faster computing, there’s another area of integrated electronics that operates at a much lower speed which we should be following. Thin-film flexible circuitry will provide novel ways to place electronics where a bulky or expensive circuit board with traditional components might be too expensive or inappropriate, and Wikichip is here to remind us of a Leuven university team who’ve created what is claimed to be the fastest thin-film flexible microprocessor yet. Some of you might find it familiar, it’s our old friend the 6502.

The choice of an archaic 8-bit processor might seem a strange one, but we can see the publicity advantage — after all, you’re reading about it here because of it being a 6502. Plus there’s the advantage of it being a relatively simple and well-understood architecture. It’s no match for the MHz clock speeds of the original with an upper limit of 71.4 kHz, but performance is not the most significant feature of flexible electronics. The production technology isn’t quite ready for the mainstream so we’re unlikely to be featuring flexible Commodore 64s any time soon, but the achievement is the impressive feat of a working thin-film flexible microprocessor.

Meanwhile, if you’re curious about the 6502, we took a look at the life of its designer, [Chuck Peddle].

Sisyphean Ball Race Robot Toils Gracefully, Magnetically

May 20, 2022 by 5 Comments

Aren’t ball races and marble runs fun? Wouldn’t they be so much more enjoyable if you didn’t have to climb back up the ladder each time, as it were, and reset the thing? [Johannes] wrote in to tell us about a wee robot with the Sisyphean task of setting a ball bearing on a simple but fun course, collecting it from the end, and airlifting it back to the start of the track.

[Johannes] built this ‘bot to test small-scale resin printing strength as well as the longevity of some tiny linear actuators from Ali that may or may not be available at a moment’s notice. The point was to see how these little guys fared when connected directly to an Arduino or other microcontroller, rather than going the safer route with a motor driver of some kind.

Some things worked well, like the c-clips that keep the axles together, and using quick pulses to release the magnetically-linked ball from the gripper. Other aspects didn’t work out so well. Tiny resin parts do not respond well to force, for starters. And then there’s the actuators themselves. The connections are fragile and the motors are weak, but they vary wildly in quality from piece to piece, so YMMV. Some lose steps, and others occasionally seize. But you wouldn’t know any of that from the graceful movement capture in the video below. Although it appears to be automated, the bot is under remote control because of the motor issues.

Not into ball runs? There are other Sisyphean tasks available, such as moving sand around in the name of meditation.

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many revisions of the ball and socket robot

Practice Makes Perfect For This Ball And Socket Robot

May 20, 2022 by 3 Comments

Ball and socket joints are useful, but making a part slide over the surface of a sphere, held by magnets, requires a lot of fiddling to get right. We admire persistence and nailing all the details. [Matthew Finlay] has been doing just that with his ball and socket robot. He’s on version six, a testament to his desire to do the idea justice. Luckily for us, he’s documented each version as he went.

Version one, made from a DIY Christmas ornament ball, had no stability around the radial axis, and oscillated badly. Version two demonstrated the problem of centering the mechanism in the ball. Version 3 fixed this problem (it’s covered in the same video). Then version four fixed many of the assembly issues and replaced the servo controllers with an Arduino, but the ‘arm’ piece was too small and mechanically iffy.

Version five used a fabricated bearing. Matthew used airsoft rounds as the balls. Not a good idea. And assembly was a nightmare. So all this progress up to version six shows his improving technique.  Artists say ‘work on your process, not on your pieces’. He’s become much more analytic about what’s needed. He’s started measuring the strength of the robot, and handled issues like adding limit switches so it doesn’t crash at the limits of travel.

Fun build, reminds us of [Stephen Dufresne]’s BB-8.

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Sound Generation Board Makes The Tunes

May 20, 2022 by 4 Comments

[Mcjack123] has been getting into chiptunes lately and realized that his original interest started in 2018 when he used an Arduino to turn a TI-84 calculator into a sound machine. His latest iteration is a custom-designed soundboard and he takes us through the design and construction of it in a recent post.

The work models classic sound generators like the 2A03 or the Commodore 64 SID. You have a bunch of simple waveform generators along with filters and modulators to make various effects. These boards eventually gave way to FM synthesis devices like the Yamaha OPL2 and OPL3 chips. All of these cards accepted commands and generated audio on their own. More modern boards are more likely to simply convert digital data from the computer into audio.

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Hamvention 2022: The Reunion Begins Today

May 20, 2022 by 7 Comments

Calling all hams! Hamvention 2022 is underway and runs through the weekend at the Greene County Fair and Expo Center in Xenia, Ohio. It’s been three long years since Hamvention took place in person, and this year marks the 70th reunion of what has got to be the largest hamfest in the Midwest. If you’re in the area, you don’t want to miss it. You will need a ticket, though, and here are a few places you pick one up.

Indoors, you’ll find six buildings full of commercial vendors. But outside is where the real fun takes place — the flea market. What treasures will you uncover? There’s only one way to find out.

If you want to get into ham radio, there’s no place like a ham fest to kick off your journey. And if you’ve been poring over the ARRL handbook, you’re in luck, because they’re proctoring ham exams for free at the church across the street on Friday and Saturday.

Can’t make it out for whatever reason, but live close to the fairgrounds? Want to get in the mood on your way there? Tune to 1620AM within a five-ish mile radius to hear weather, traffic, and parking info, plus interviews and other assorted radio fun. If you live nowhere near Ohio, don’t despair — they are livestreaming it on YouTube.

[Note: the Hara Arena, pictured in our awesome Joe Kim artwork, is the old home of Hamvention, and was demolished in 2016. Better head off to the Greene County Fairgrounds instead.]

Square Cuts On Aluminum Extrusion, No Mill Required

May 20, 2022 by 53 Comments

If you’re looking for the perfect excuse to buy that big, beautiful Bridgeport mill, we’ve got some bad news: it’s not going to be making perfectly square end cuts on aluminum extrusion. Sadly, it’s much more cost-effective to build this DIY squaring jig, and search for your tool justification elsewhere.

There’s no doubting the utility of aluminum extrusion in both prototyping and production builds, nor that the versatile structural members often add a bit of class to projects. But without square cuts, any frames built from them can be seriously out of whack, leading to misery and frustration down the road. [Midwest Cyberpunk]’s mill-less solution uses a cheap Harbor Freight router as a spindle for a carbide endmill, riding on a laser-cut acrylic baseplate fitted with wheels that ride in the V-groove of — you guessed it — aluminum extrusions. A fence and clamping system holds the extrusion firmly, and once trammed in, the jig quickly and easily squares extrusions that have been rough cut with a miter saw, angle grinder, or even a hacksaw. Check out the video below for a peek at the build details.

We love the simplicity and utility of this jig, but can see a couple of areas for improvement. Adding some quick-throw toggle clamps would be a nice touch, as would extending the MDF bed and fence a bit for longer cuts. But even as it is, this tool gets the job done, and doesn’t break the bank like a mill purchase might. Still, if your heart is set on a mill, who are we to stand in the way?

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Hackaday Podcast 169: 3D Printing In Vase Mode, Measuring Nanovolts Through Mega DIY, And The Softest Pants Are Software Pants

May 20, 2022 by 2 Comments

Join Hackaday Editor-in-Chief Elliot Williams and Assignments Editor Kristina Panos as we take a tour of our top hacks from the past week. Elliot brought some fairly nerdy fare to the table this time, and Kristina pines for physical media as we discuss the demise of the iPod Touch, the last fruit-flavored mp3-playing soldier to fall.

But first, we talk about a why-didn’t-I-think-of-that 3D printing hack that leverages vase mode into something structural. We’ll take a look inside a see-through cyberdeck made from laptop parts, marvel over the minuscule voltages that can be picked up with a bit of meticulous meter design, and chew the fat about old rotary phones.

We also put in some overtime discussing a cheap fix for an expensive time card clock part, and rock out to a guitar that can use various things for its resonant cavity. Finally, Elliot questions the difference between software and firmware when it comes to hiding your dirty secrets, and Kristina bloviates about see-through electronics and music appreciation using whatever format you can afford.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments below!

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