So You Can Solder Small SMD Devices. The Question Is, Just How Small?

August 9, 2021 by 15 Comments

A highlight of last year’s Hackaday Remoticon was a soldering competition that had teams from around the world came together online and did the well-known MakersBox SMD Challenge kit in which a series of LED circuits of decreasing size must be soldered. The Hackaday crew acquitted themselves well, and though an 01005 resistor and LED certainly pushes a writer’s soldering skills to the limit it’s very satisfying to see it working. Lest that kit become too easy, [Arthur Benemann] has come up with something even more fiendish; his uSMD is a 555 LED flasher that uses a BGA 555 and a selection of 008004 small components.

The trick with an 01005 is to heat not the tinned and fluxed solder joint, but the trace leading up to it. If components of that size can be mastered then perhaps an 008004 isn’t that much smaller so maybe the same technique might work for them too. In his tip email to us he wrote “Soldering 008004 isn’t much worse than a 0201, you just need magnification“, and while we think he might be trolling us slightly we can see there’s no reason why it shouldn’t be do-able. Sadly he doesn’t seem to have made it available for us to buy and try so if you want to prove yourself with a soldering iron you’ll have to source the PCBs and parts yourself. Still, we suspect that if you are the type of person who can solder an 008004 then that will hardly be an onerous task for you.

Meanwhile this isn’t the first soldering challenge kit we’ve brought you, and of course if you’d like to hone your skills you can find the MakersBox one on Tindie.

Permanent Artificial Hearts: Long-Sought Replacements May Not Be Far Away

August 9, 2021 by 44 Comments

The number of artificial prosthetic replacement parts available for the human body is really quite impressive. From prosthetic eyes to artificial hips and knees, there are very few parts of the human body that can’t be swapped out with something that works at least as well as the original, especially given that the OEM part was probably in pretty tough shape in the first place.

But the heart has always been a weak spot in humans, in part because of the fact that it never gets to rest, and in part because all things considered, we modern humans don’t take really good care of it. And when the heart breaks down past the point where medicine or surgery can help, we’re left with far fewer alternatives than someone with a bum knee would face. The fact is that the best we can currently hope for is a mechanical heart that lets a patient live long enough to find a donor heart. But even then, tragedy must necessarily attend, and someone young and healthy must die so that someone else may live.

A permanent implantable artificial heart has long been a goal of medicine, and if recent developments in materials science and electrical engineering have anything to say about it, such a device may soon become a reality. Heart replacements may someday be as simple as hip replacements, but getting to that point requires understanding the history of mechanical hearts, and why it’s not just as simple as building a pump.

Continue reading “Permanent Artificial Hearts: Long-Sought Replacements May Not Be Far Away” →

This Old Mouse: Building A USB Adapter For A Vintage Depraz Mouse

August 9, 2021 by 14 Comments

When [John Floren] obtained a vintage Depraz mouse, he started out being content to just have such a great piece of history in his possession. But if you’re like him, you know it’s not enough to just have something. What would it be like to use it?

To find out, [John] embarked on a mission to build a USB adapter for his not so new peripheral.
Originally used in very early terminals with a Unix GUI, the Depraz mouse utilizes an unusual male DE9 connector rather than the more familiar female DB9 used in RS232 serial mice. Further deviating from the norm, he found that the quadrature encoders were connected directly to the DE9 connector.

Armed with an Arduino Pro Mini Micro and some buggy sample code, he got to work. The aforementioned buggy code was scrapped and a fresh sketch for the Arduino Pro Mini Micro gave the Depraz mouse the USB interface it lacked. [John] also found that he wasn’t the first hardware hacker to have modified the mouse for their use. Be sure to read to the end the article to find out about the vintage surprise lurking in the mouse shell itself! A demonstration of the mouse in action can be seen in the video below the break.

Looking for a fun mouse hack? Perhaps you’d like to use your more modern USB mouse on a retro computer, or try your hand at recreating an early Apple mouse for use in modern computers.

Continue reading “This Old Mouse: Building A USB Adapter For A Vintage Depraz Mouse” →

Custom Camera Flash Is Built For Stealth

August 9, 2021 by 28 Comments

As [Joshua Bird] began his foray into the world of film photography, he was taken back by the old technology’s sheer hunger for light. Improvised lighting solutions yielded mixed results, and he soon realized he needed a true camera flash. However, all the options he found online were large and bulky; larger than the camera itself in some cases. To borrow his words, “[he] didn’t exactly want to show up to parties looking like the paparazzi”. So, he set about creating his own compact flash.

Impressed by the small size and simple operation of disposable camera flashes, [Joshua] lifted a module out of an old Fuji and based his design around it. An existing schematic allowed him to attach the firing circuitry to his Canon’s hot shoe without the risk of putting the capacitor’s 300 volts through the camera. With that done, he just had to model a 3D-printed case for the whole project and assemble it, using a few more parts from the donor disposable.

Of course, as it came from a camera that was supposed to be thrown in the trash, this flash was only designed for a specific shutter speed, aperture, and film. Bulkier off-the-shelf flashes have more settings available and are more capable in a variety of environments. But [Joshua] built exactly what he needed. He now has a sleek, low-profile external flash that works great in intimate settings. We’re excited to see the photographic results.

This is not the first photography hacker we’ve seen breathe new life into disposable flashes. Some people see far more than a piece of camera equipment in old flashes, though, with aesthetically stunning results.

[via reddit]

From Tube And Wing To Just Wing: The Future Of Airliners

August 8, 2021 by 77 Comments

Airliners have become an unremarkable part of modern life, but unless you happen to be an aircraft enthusiast, you’d be forgiven for thinking the latest Airbus model looks more or less the same as the Boeing 707 that ushered in the Jet Age. But that might soon change, with blended wing airliners looking like the next step in air travel efficiency. In the video after the break, [Real Engineering] takes us on a fascinating tour of the past and possible future of jet airliners.

Contemporary airliners all still follow the same old “tube and wing” design, but have become vastly more efficient. The latest jetliners burn almost 50% less fuel per passenger-km than they did 50 years ago. This is thanks to better engines, improved aerodynamics, reduced weight, and a vast array of other, often invisible changes. However, it’s looking like a more drastic change is needed to keep the progress going, and NASA, Boeing, and Airbus are all betting on blended wing designs to do this.

Blended wing aircraft are basically flying wings, where the cargo-carrying section of aircraft is shorter, wider, and produces lift. This layout can be used to increase the aircraft’s internal volume, and improve aerodynamic losses, by eliminating the tail. Research shows that blended wing design could reduce fuel consumption by as much as 27%. Since load and produced lift are spread more evenly along the entire width of the aircraft, it also reduces the amount of structural reinforcement required for the wings, especially at the root. The large internal volumes also allow other power sources, like hydrogen fuel cells to be used.

Blended wing aircraft are not without challenges. They are inherently unstable and require complex control systems to fly. These control systems depend on sensors, actuators, and software to work properly, and require multiple levels of redundancy. The omission of these redundancies ultimately led to the 2008 crash of a B-2 bomber, and the more recent fatal crashes of Boeing’s 737 MAX airliners. Also, unlike tubular fuselages, blended wing designs are not ideal pressure vessels. However, this is not a major problem thanks to the availability of carbon composite materials to create strong, lightweight structures.

With aircraft technology moving as fast as ever, we look forward to seeing what the future will bring. Whether it’s personal rotorcraft or commercial space flight, it sure won’t be boring.

Continue reading “From Tube And Wing To Just Wing: The Future Of Airliners” →

Accurate Digital Clock Keeps Ticking With FPGA

August 8, 2021 by 12 Comments

Even the most punctual among us are content to synchronize their clocks to external time sources like navigation satellite constellations, network time servers, frequency-controlled AC mains, or signals broadcast by radio stations such as WWV, CHU, and DFC77 — but not [zaphod]. After building a couple of more traditional clocks over the years, he set his sights on making a completely isolated digital clock that doesn’t rely on external synchronization (well, except to initialize the time at first power-up).

The accuracy goal he set for himself was that of a Casio F-91W wristwatch, which is specified to maintain +/- 30 seconds per month (about 12 ppm). At the heart of the design is an oven-controlled crystal oscillator whose stability is in the single-digits parts-per-billion.

The counter chain that accumulates the time is implemented in an FPGA — admittedly overkill, but [zaphod] wanted to learn FPGA programming for this project as well. An ATmega328 drives the display and does other bookkeeping tasks. The whole design is partitioned into three PCBs which fit inside a custom 3D-printed case.

[zaphod] does a thorough job documenting his build, including the bugs and failures along the way. We like the honest summary he wrote at the project’s conclusion, noting things that could be improved or should have been done differently. Be sure to check out the GitHub repository, where all the source code and PCB design files are posted. How accurate is your wristwatch, if you even wear one anymore?

Hackaday Links Column Banner

Hackaday Links: August 8, 2021

August 8, 2021 by 6 Comments

Do you have burning opinions about GitHub Copilot, the AI pair programmer that Microsoft introduced a few months ago? Are you worried about the future of free and open software? The Free Software Foundation is funding a call for white papers of 3,000 or fewer words that address either Copilot itself or the subjects of copyright, machine learning, or free software as a whole. If you need more background information first, check out [Maya Posch]’s excellent article on the subject of Copilot and our disappointing AI present. Submissions are due by 10AM EDT (14:00 UTC) on Monday, August 23rd.

There are big antique books, and then there are antiphonaries — these are huge tomes full of liturgical chants and things of that nature. When one of them needs a lot of restoration work, what do you do? You build an all-in-one housing, display case, and cart that carefully holds it up and open (YouTube). Otherwise, you have to have multiple gloved people being extra careful. Jump to about the 14-minute mark to see the device, which is mostly made from extruded aluminum.

In more modern news: you may be waiting out this chip shortage like everyone else, but does it require renting out a bunch of real estate in perpetuity? We didn’t think so. Here’s an aerial photo of a stockpile of Ford Super Duty trucks that are waiting for chips at a dead stop outside the Kentucky Speedway. Thousands of brand new trucks, exposed to the elements for who knows how long. What could go wrong?

While we’re asking questions, what’s in a name? Well, that depends. We’ve all had to think of names for everything from software variables to actual children. For something like a new exoplanet survey, you might as well make the demonym remarkable, like COol COmpanions ON Ultrawide orbiTS, or COCONUTS. Hey, it’s more memorable than calling them X-14 and -15, et cetera. And it’s not like the name isn’t meaningful and descriptive. So, readers: do you think this is the worst name ever, planetary system or otherwise? Does it shake your tree? We’re on the fence.