Portable 3D Printer Gets Even Smaller, Faster, Better

May 20, 2022 by Dan Maloney 35 Comments

How do you improve on a fast, capable 3D printer that sports an innovative design and is portable enough to fit in a printer spool box? Judging by what went into the Positron V3 portable printer, (video, embedded below) it takes a lot of hard work and an unwillingness to settle for compromise designs. Plus a few lucky breaks and some design wizardry.

When we first reported on [Kralyn]’s innovative “Positron” printer, its chief selling points were its portability and unique layout. With a fold-down Z-axis and a CoreXY-style drive in the base, plus an interesting 90° hot end and transparent heated build plate, the Positron managed to hit most of its design goals. But there’s always room for improvement, and Positron V3, shown in the video below, has made some pretty substantial leaps over that original concept.

The V3 design keeps the basic layout of the original, but greatly improves the usability and portability, while increasing performance and build volume. The heated borosilicate build plate is now held to the Z-axis drive with a much sturdier strut, and gets its juice through a high-temperature MagSafe connector. The X- and Y-axes are now driven by pancake steppers, which along with adding idler pulleys that are coaxial to the drive pulleys, make the CoreXY drive, and hence the printer’s base, much more compact. The printer is still much, much faster than most traditional gantry design, and print quality is on par with anything available commercially. And yes, it still fits into a standard 1-kg filament spool box when folded up.

We love this design, and the story of how the V3 came about and the intermediate V2 that didn’t make the cut is a fascinating case study in design. And as a bonus, [Kralyn] will open-source the V3 design, so you can build your own as soon as he releases the files.

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RIP John Birkett, Parts Vendor Extraordinaire

May 20, 2022 by Jenny List 55 Comments

It is with sadness that we note the passing of John Birkett, proprietor of the legendary eponymous surplus radio and electronics store on an unassuming street in the British city of Lincoln, at the age of 93. He has been a fantastic source of esoteric parts and electronic assemblies for many decades, and though many of you from beyond where this is being written may never have heard of him the chances are that if you follow electronics enthusiasts from the UK you will have unwittingly seen parts which passed through his hands.

A typical Birkett advert from 1986 — Gateway to a world of wonders: a typical Birkett advert from 1986.

There was a time when surplus stores were a relatively common sight, given their window of opportunity by the huge quantity of post-war and Cold War military gear at knock-down prices. My town had one when I was a kid, but though it sold its share of electronic goodies it was more of a place for sturdy olive green outdoor wear or all the 1930s British military uniform items you might ever need. J. Birkett was different, as a purely electronics store the shop rapidly became the go-to place for both the most necessary and the most unexpected of parts.

His motto was “Not a piece of junk in sight”, and though as with much surplus equipment there is plenty of junk to be found it was his eye in managing to stock the junk which was most interesting and useful that made his selection special. Such was its reach that most of his customers including me never made it to Lincoln and the store itself, instead we came to him through his mail-order business and attendance at radio rallies. I fondly remember the anticipation of receiving a Birkett parcel, and I still have plenty of parts that came from him. An FM tuner converted for use as a 2 meter receiver is still in a box somewhere, and I’m pretty certain my storage unit still holds a pair of Pye Cambridge VHF transceivers he supplied.

According to Google the shop remains open, and we hope that state of affairs will continue. Surplus may not be what it once was, but we thank John Birkett for what he gave to generations of British hardware hackers. May he rest in peace.

Header image: Oliver Mills, (CC BY-SA 2.0).

PCB Linear Motors For Model Trains

May 19, 2022 by Anne Ogborn 34 Comments

Modeling a railroad is hard. Railroads are large, linear pieces of civil engineering. So many modelers are drawn to the smallest scale they can use. Recently a new scale, named T, at 1:450 has been pushing this barrier. But fitting a reliable mechanical drive mechanism and MCU board in a package this size is a challenge. In practice, even more of a problem is getting reliable electrical contact through a metal wheel on metal track (about the worst possible design for a contact).

T always seemed to us a long way out on the bleeding edge. But all that may have changed. In a recent Hackaday.io writeup, author [Martin] describes a PCB technology based linear motor system to externally drive T scale locomotives.

The system uses 4mm planar coils. The underside of the PCB has another coil, so the effective pitch is 2mm. With microstepping, a step of 0.25mm is possible, and trains run smoothly. Current is 3-400mA. Continue reading “PCB Linear Motors For Model Trains” →

Scott’s CPU From The Bottom Up

May 19, 2022 by Al Williams 5 Comments

It isn’t for everyone, but if you work much with computers at a low level, you’ll probably sooner or later entertain the idea of creating your own CPU. There was a time when that was a giant undertaking, but with today’s tools and FPGAs it is… well, not easy, but certainly easier. If you have the urge to try your own, you might have a look at [Simply Explained’s] video series called “Building Scott’s CPU.”

The 11 videos cover everything from basic transistor logic to sequential circuits and moves on to things like ALUs, clock units, and how jump instructions work.

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Flexible Grip For Hammer Made With 3D Printing Pen

May 19, 2022 by Lewin Day 17 Comments

When it comes to putting a flexible grip on a tool, you might reach for a self-fusing silicone tape or other similar product. However, [Potent Printables] has discovered you can easily create a flexible grip using a 3D-printing pen and some flex filament.

In this case, a hammer first gets a layer of blue painters tape wrapped around its wooden handle. This serves as a base layer to promote good adhesion. A simple paper template was then printed as a guide for creating the graphics on the flexible grip. Flexible filament was fed through the 3D pen, with the red and black details of the graphics printed first. Then, white flex filament was used to make the rest of the flexible grip. A wood burning tool was then used to smooth out the first layer of flex filament, before a second layer was added on top.

The result is a flexible white grip on the hammer which is stuck fast, likely due to shrinkage as the plastic cooled after printing. We’ve seen some other creative grips made with 3D printing before, too. Video after the break.

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OpenCV Running On A Tiny Microcontroller

May 19, 2022 by Bryan Cockfield 10 Comments

At first blush, it might seem like projects that make extensive use of computer vision or machine learning would need to be based on powerful computing platforms with plenty of clock cycles and memory to handle this type of application. While there is some truth to this, as the field progresses it becomes possible to experiment with these tools on low-power devices as well. Take this OpenCV project which is built entirely on an ESP32 for example.

With that being said, there are some modifications that need to be made to the ESP32 in order to use OpenCV in any meaningful way. The most important of these is the use of the ESP32-DOWDQ6 module which increases the available memory of the ESP32 to allow it to make better use of camera functions. Even then, the ESP32 can’t run the entire OpenCV application, so a shrunken version of OpenCV is required before the device can run it natively. Once those two obstacles are out of the way, though, doing things like edge detection, as this project demonstrates, are well in the realm of possibility.

If running OpenCV on something as small as an ESP32 is possible, it is even easier to run on something orders of magnitude more powerful and yet still inexpensive, such as the Raspberry Pi. While the project’s code is available on its GitHub page for those interested, there are plenty of other OpenCV projects that we have featured on more powerful platforms as well, like this clock which falls off of the wall whenever someone looks at it.

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Hacking The Logitech Z906 Speaker System

May 19, 2022 by Lewin Day 43 Comments

The Logitech Z906 is a well-rounded 5.1 surround sound system. It’s capable of putting out 1000W in peak power, and can decode Dolby Digital and DTS soundtracks as you’d expect. It’s intended to be used as the heart of a home cinema system and used with a central command console. However, [zarpli] figured out the device’s serial secrets and can now run the device in a standalone manner.

As it turns out, the Z906 uses a main control console that speaks to the rest of the hardware over a DE15 connector (also known as the DB-15). [zarpli] realized that the hardware could instead be commanded by just about any device with a serial port. Thus, a library was whipped up that can be readily used with an Arduino to control all the major functions of the Z906. Everything from volume levels to effect modes and channel assignments can be commanded by microcontroller. As a finale, [zarpli] shows off the hardware playing a multi-channel composition without the console connected, with his own hardware running the show instead.

If you’ve got a Logitech Z906 or similar unit that you wish to automate, you might find this work useful. It’s also a good inspiration for anyone contemplating hacking away at the console ports on other hardware. Video after the break.

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