Hackaday Podcast 014: Keeping Raspberry’s SD Card Alive, We Love MRRF, And How Hot Are Flip Chips?

Elliot Williams and Mike Szczys take a look at advances in photogrammetry (building 3D models out of many photographs from a regular camera), a delay pedal that’s both aesthetically and aurally pleasing, and the power of AI to identify garden slugs. Mike interviews Scotty Allen while walking the streets and stores of the Shenzhen Electronics markets. We delve into SD card problems with Raspberry Pi, putting industrial controls on your desk, building a Geiger counter for WiFi, and the sad truth about metal 3D printing.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 014: Keeping Raspberry’s SD Card Alive, We Love MRRF, And How Hot Are Flip Chips?”

Hackaday Podcast 008: The Art Episode: Joe Kim, Strings And CRTs, Hydrogen Done 2-Ways

We know you love the original art on Hackaday. Those fantastic illustrations are the work of Joe Kim, and he joins us as a guest on this week’s episode to talk about his background, what inspires him, and how he pulls it all off.

This episode is still packed with hacks. Editors Mike Szczys and Elliot Williams somehow stumble into two projects that end up generating hydrogen (despite that not being their purpose). But that art angle this week goes beyond Joe’s guest appearance as we look at a hack to add green curve tracing goodness on a black and white CRT, and an incredible take on a string art building machine. We get a look at interesting hardware that landed on the clearance rack, ultralight robots that move with flex PCB actuators, a throwback to mechanical computing, and giving up control of your home heating and cooling to a Raspberry Pi.

Links for all discussed on the show are found below. As always, join in the comments below as we’ll be watching those as we work on next week’s episode!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 008: The Art Episode: Joe Kim, Strings And CRTs, Hydrogen Done 2-Ways”

Hackaday Superconference: 3D Printing For Electronics

For her day job, Amie D Dansby works as a software simulation developer, creating simulations for video games. In her free time, she’s implanting the key to her Tesla in her arm, building cordwood jewelry and cosplay swords, and seeking out other adventures in electronics and 3D printing. Amie has made a name for herself in the 3D printing community, and she is surrounded by fans when she attends the RepRap meetups and Maker Faires.

She was also popular at this year’s Hackaday Superconference, where she gave a talk on the integration of 3D printing and electronics. Amie’s work concentrates on props and cosplay, which is a skill unto itself, and you only need to look at some of the old Mythbusters, the documentary footage from ILM, or even model makers to realize this is an arcane art that takes a lot of skill. Lucky for us, Amie was there to show us the tricks she’s picked up over the years to make building a one-off piece easier than you could imagine.

Continue reading “Hackaday Superconference: 3D Printing For Electronics”

Ooops, Did We Just Close An Airport Over A UFO Sighting?

Picture this: it’s late in the evening on a freezing cold, dark, and windy December night in southern England, and an airport worker at Gatwick — London’s second international airport — sees something fly past in the gloom above the floodlights. The weather and darkness makes it difficult to see what the object was, but the report is phoned in to security. What was it? A flock of birds? A piece of plastic litter caught by the wind and blown through the night? In this case, the call is recorded as a drone. Because the magic D-word has been uttered, a security plan swings into action, the airport is put on a high state of readiness, and flights are suspended.

Gatwick by night, on an evening far less inclement than last week. News Oresund [CC BY 2.0].
Gatwick by night, on an evening far less inclement than last week. News Oresund [CC BY 2.0].
Thousands of people across the site are put on alert, watching for the drone. And of course, the drone reports roll in, and the story takes on a life of its own. People who have no idea what a drone looks like in the air are now expecting to see one, so of course when a flock of birds or a plastic bag caught by the wind crosses their peripheral vision they too are convinced that it is the drone. Night turns into day, there is a lull in the reports so the airport re-opens, only to be closed again following a fresh spate of sightings. Flights are diverted all across the country, and tens of thousands of passengers are stranded in the terminals.

No, it's not a speck of dirt on your screen, it's a drone! BBC (Fair use)
No, it’s not a speck of dirt on your screen, it’s a drone! BBC (Fair use)

There follows three days of airport closure drama. No photos emerge despite almost every one of the many thousands of people on the site having a camera phone from which they are Tweeting about the queues in the terminal. There is a grainy video, but it is indistinct, and crucially it doesn’t have anything in it that is identifiable as Gatwick. Meanwhile the police are frustrated in their search for the drone operators, who like their drone, prove difficult to pinpoint

During the third night a pair of arrests are announced, a local couple. The police have saved the day, the culprits are under lock and key. Everyone breathes a sigh of relief, the airport re-opens, and that’s the end of that. Except of course it isn’t, because inconveniently the pair are found to be blameless and released. When pressed during an interview, a police spokesman then makes the embarrassing admission that there is a possibility that there may never have been a drone at all.

You Couldn’t Make It Up

If these are the drone parts they've found, they're doing it wrong. Francis Wood [CC BY-SA 3.0]
If these are the drone parts they’ve found, they’re doing it wrong. Francis Wood [CC BY-SA 3.0]
You might imagine that this was the fictional plot of a thriller novel, but sadly not. All of the above is a tale of the last few days of events in the British news, save for most of the first paragraph which is our guess at how the first drone sightings may have happened. At the time of writing there remains the possibility that there could have been a drone over Gatwick, but given the current dearth of evidence it is one that seems tenuous. There are reports of drone wreckage, but since readers with long memories will recall UK police once identified RepRap parts as a 3D printed gun we’ll wait until we see it before we call it that.

If there was indeed a drone then of course we would like to see its operators brought to justice forthwith. But what concerns us at Hackaday are the implications the episode could still have for those of our community with an interest in multirotors. The usual clamour was made for Government to do something about it, and we know that would have meant a fresh set of onerous regulations for responsible multirotor owners while doing nothing about the criminals, because of course criminals have little regard for laws.

So if we are to glean anything from this sorry mess, we must examine it from several angles. Why is there a lack of drone detection technology in place? How should drone reports initially be treated and investigated on the ground? How should they be dealt with in official inquiries, and how then should lawmakers see them? This will inevitably have a British flavour to it because of the incident in question, but the points are just as valid worldwide.

When a Drone Report Comes In, We Need a Reliable Way to Evaluate It

An oft-shared drone identification guide for airline pilots, of uncertain provenance (phantompilots.com).

When we are told something new, it passes a process of evaluation in our minds. We look at the source, and weigh up the story itself. If a guy with crazy hair in the street tells us that the aliens have landed and are controlling the Prime Minister with a ray gun, it will probably be discounted. But if Hackaday tells us that someone has hacked a VGA chipset to work as a software-defined radio we’re guessing most of you would be very interested indeed.

When a fresh drone incident is reported it appears that this evaluation process has historically been defective. We have previously discussed official incident reports that come with no physical evidence of a drone, but contain descriptions of drones with capabilities unmatched even by jet fighter aircraft. It seems like any eyewitness report in which the culprit is named as a drone is automatically taken at face value no matter how unlikely it may be. The fact that a report may have come from a pilot is sometimes mentioned as a boost to its credibility, but that is a false assumption. A pilot who is not familiar with either how drones appear from a distance or what the capabilities of a drone are in the air can only be considered an unreliable witness, because while they may know a lot about aircraft they lack the required expertise for this judgement. So what can be done to help boost the quality of reporting and to immediately highlight credible reports while requiring more for dubious ones?

In the case of a near miss in open airspace there may be little effect on ground-based facilities, but at an airport such as Gatwick there can be no chances taken by the authorities. A drone collision on an aircraft on final approach could cause hundreds of fatalities, so upon receipt of a report they must have had little choice but to close the runways. There appears to have been a lack of drone detection technologies in place at Gatwick which means that the only source available to the airport would have been the eyewitnesses themselves, and since we have amply demonstrated the potential for eyewitness reports being unreliable then the current confusion becomes an inevitability. It is imperative that more reliable detection technologies be fitted or developed if necessary. This is especially true when precautionary shut-downs stretch past minutes or hours into world-news-making delays as happened in this instance.

Competent Police Investigations and Responsible Journalism on Drone Reports

The mass media tech story cycle. Our apologies to Gartner. Curve image: Jeremykemp [ CC BY-SA 3.0 ]
The mass media tech story cycle. Our apologies to Gartner. Curve image: Jeremykemp [ CC BY-SA 3.0 ]
Once an incident has started and news of it emerges there is a consequent effect upon members of our community. Legitimate drone fliers away from the airport will find themselves under more scrutiny, and since it is already a common tale to hear of police being called when flying is under way that means they could face harassment and wrongful arrest. Indeed though we do not know all the details of the pair arrested near Gatwick it smacks of their being arrested in a round-up of convenient local drone enthusiasts rather than as a result of meaningful investigation. That the names of the pair were leaked and they became the subject of a media frenzy further shows the danger in which they were placed, as well as the irresponsibility of the reporters who covered their plight.

Perhaps Most Importantly: We Need Accurate Official Incident Reports

Whatever happens in a drone report, whether it be an arrest or an embarrassing debacle, there will inevitably be an official incident report from the Civil Aviation Authority, the regulator of British civilian airspace. This will form the official record of the event, and thus should strive to be as accurate as possible, but here the process falls short for the final time. There appears to be no evaluation step performed on the available evidence and no requirement for physical proof. So if an eyewitness reports behaviors about the drone that no drone ever built could possibly be capable of, it is solemnly recorded as fact. Our previous article on this subject highlights multiple such accounts, and this is an important point because as the official record these reports are what informs legislators. When they make laws pertaining to drones it is imperative that their decisions are based upon accurate evidence, and it is clear that this is not the case. Given that they will no doubt be reviewing drone legislation in the wake of this fiasco it is particularly important that the investigators consult people with specialist knowledge in the field, demand physical proof rather than heresay, and most importantly question accounts that stretch credibility.

It seems obvious that the multirotor hobbyist is caught in a perfect storm of incompetent authorities, deeply flawed investigations, shoddy journalism, and clueless legislators. This incident has laid bare some of the shortcomings, and it is to be hoped that a few lessons might be learned to produce less of a debacle surrounding future drone incidents. It is still a developing story so there may be a breakthrough and the whole narrative will change, and if that turns out to be the case then we hope they find the correct perpetrator this time and send them away at Her Majesty’s pleasure for a very long time. We’re guessing though that every effort will be made to push it as far under the carpet as possible to save red faces among officialdom. As multirotor enthusiasts we must keep the issue of poor investigation alive though, for if we let it be buried once more it will come back to trouble us again.

MakerBot Moves Away From Makers With New Printer

If you’ve been following the desktop 3D printing market for the last couple years, you’re probably aware of the major players right now. Chinese companies like Creality are dominating the entry level market with machines that are priced low enough to border on impulse buys, Prusa Research is iterating on their i3 design and bringing many exciting new features to the mid-range price point, and Ultimaker remains a solid choice for a high-end workhorse if you’ve got the cash. But one name that is conspicuously absent from a “Who’s Who” of 3D printing manufacturers is MakerBot; despite effectively creating the desktop 3D printing market, today they’ve largely slipped into obscurity.

So when a banner popped up on Thingiverse (MakerBot’s 3D print repository) advertising the imminent announcement of a new printer, there was a general feeling of surprise in the community. It had been assumed for some time that MakerBot was being maintained as a zombie company after being bought by industrial 3D printer manufacturer Stratasys in 2013; essentially using the name as a cheap way to maintain a foothold in the consumer 3D printer market. The idea that they would actually release a new consumer 3D printer in a market that’s already saturated with well-known, agile companies seemed difficult to believe.

But now that MakerBot has officially taken the wraps off a printer model they call Method, it all makes sense. Put simply, this isn’t a printer for us. With Method, MakerBot has officially stepped away from the maker community from which it got its name. While it could be argued that their later model Replicator printers were already edging out of the consumer market based on price alone, the Method makes the transition clear not only from its eye watering $6,500 USD price tag, but with its feature set and design.

That said, it’s still an interesting piece of equipment worth taking a closer look at. It borrows concepts from a number of other companies and printers while introducing a few legitimately compelling features of its own. While the Method might not be on any Hackaday reader’s holiday wish list, we can’t help but be intrigued about the machine’s future.

Continue reading “MakerBot Moves Away From Makers With New Printer”

The Most-3D-Printed 3D Printer

The most awesome things about having a 3D printer is that you can create almost anything which includes parts for the 3D printer itself. Different materials give power to your imagination and allow you to go beyond the 3D printed vase. So much so that one maker has gone as far as 3D print the bearings as well as the axis screws and nuts and it works!

The RepRap project was the first project to incorporate 3D printed parts to make it self-replicating to a certain extent. The clamps and mounts could be easily printed, however, this project uses a 3D printed frame as well as two linear bearings for the y-axis and z-axis and one for the x-axis. The y-axis is a 3D printed rack-and-pinion while the z-axis is made of a 3D printed screws and nuts. So basically, the servo motors, extruder/hotend and limits switches with mounting screws are the only part that need be bought at the store.

Even though in motors are running hot causing mounts to get soft, heat-sinks are predicted to resolve the issue. This one is not designed for accuracy though it can be a great resource for budding engineers and hackers to get their feet wet with customizing 3D printers. Check out the video for a demo.

From 3D printed guitars to RC Planes, there is a lot you can do with micro-manufacturing and all we need now is a 3D printed motor to get things rolling. Continue reading “The Most-3D-Printed 3D Printer”

New Part Day: ST’s New 3D Printer Motor Driver

ST has released a new evaluation board for a stepper motor driver. It’ll plug right into your 3D printer, and if you’re looking for a chip to build a cheap 3D printer controller board around, this might be the one.

We’ve come a long way in the field of stepper motor drivers in just a few short years. The first popular driver for RepRap electronics was ‘the Pololu’, a stepper motor carrier board using Allegro’s A4988 driver. If you had a big heat sink, this driver could deliver 2 A per coil, operated between 8 and 35 V, and had microstep resolution down to 1/16th. Was it the best stepper driver around? No, but it was cheap, it was everywhere, and RAMPS, the popular RepRap control electronics picked up on its pinout and accidentally created a standard. The DRV8825 motor driver from TI followed next, with microstepping down to 1/32nd, a little more current per coil, and arguably a better thermal design.

Then the wave of Trinamic drivers happened. The Trinamic TMC2100 was a silent stepper motor driver when running a motor at medium or low speeds. With this driver, you could run a motor more efficiently, which means the motor doesn’t get as hot. There are diagnostics via SPI. Tom liked it, and now in every Prusa i3, you’ll find a bunch of Trinamic drivers.

ST’s new offering, the STSPIN820, doesn’t have the fancy-schmancy features the Trinamic driver does, but the chip itself is fantastically cheap, at about 1/5th the price of a Trinamic driver. As far as feature set, you should probably look at this new chip as an upgrade to the A4988, with much higher microstepping and slightly higher current handling.

If you’d like to experiment with the evaluation module, you can grab one from an ST distributor; at the time of this writing, there were seventeen of these modules available worldwide. If you’d just like to play with the STSPIN820 motor driver chip, ten thousand are available between Mouser and Digikey, starting at $2.97 in quantity one. If someone could tell electronics manufacturers to build more than a dozen evaluation boards at a time, that would be great.