Books You Should Read: Designing Reality

These days, budget CNC builds are mainstream. Homebrew 3D printers and even laser cutters are old hats. Now I find myself constantly asking: “where’s it all going?” In the book, Designing Reality, Prof Neil Gershenfeld and his two brothers, Alan and Joel, team up to answer that question. In 250 pages, they forecast a future where digital fabrication tools become accessible to everyone on the planet, a planet where people now thrive in networked communities focused on learning and making.

Designing Reality asks us to look forward to the next implications of the word “digital”. On its surface, digital  means discretized, but the implications for this property are extreme. How extreme? Imagine a time where cnc-based fabrication tools are as common as laptops, where fab labs and hackerspaces are as accepted as libraries, and where cities are self-sufficient. The Gershenfelds invite us to open our eyes into a time where digital has vastly reshaped our world and will only continue to do so. Continue reading “Books You Should Read: Designing Reality”

The 3D Printed Plotter You Didn’t Know You Needed

We’ve been seeing an influx of repurposed 3D printers recently. Thrifty hackers have been leveraging cheap 3D printers as a way to bootstrap their builds, on everything from laser engravers to pick and place machines. There’s nothing wrong with that, and honestly when you can get a cheap 3D printer for less than the cost of the components separately thanks to the economies of scale, you’d be foolish not to.

But there’s still something to be said for the classic RepRap mentality of building things using printed parts and smooth rods. Case in point, the largely 3D printed plotter that [darth vader] sent in for our viewing pleasure. This isn’t somebody sicking a pen on the extruder of their open box Monoprice special, this is a purpose built plotter and it shows. In the video after the break you can see not only how well it draws, but also how large of a work area it has compared to a modified 3D printer.

If you know your way around a 3D printer, most of it should look pretty familiar to you. Using the same GT2 belts, steppers, end stop switches, and linear bearings which are ubiquitous in 3D printers, it shouldn’t be difficult to source the parts to build your own. It even uses a Mega 2560 with RAMPS 1.4 running Marlin 1.1.9 for control.

The biggest difference is the physical layout. Since there’s no heavy hotend or extruder assembly to move around, the plotter has a cantilever design which gives it far greater reach. As it only needs to sightly lift the pen off the paper, there’s no need for a complex Z axis with leadscrews either; a simple servo mounted to the end of the arm is used to raise and lift the pen. We especially like the use of a tape measure as strain relief for his wiring, a fantastic tip that we (and many of you) fell in love with last year.

While it’s hard to beat just tossing a pen onto the business end of your desktop 3D printer in terms of convenience, we think it’s pretty clear from this build that the results don’t quite compare. If you want a real plotter, build a real plotter.

Continue reading “The 3D Printed Plotter You Didn’t Know You Needed”

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Hackaday Links: October 7, 2018

Ah, crap. We lost a good one, people. [Samm Sheperd] passed away last month. We’ve seen his stuff before, from a plane with a squirrel cage fan, to completely owning a bunch of engineering students by auditing a class. The obit is available as a Google Doc, and there’s a Samm Sheperd Memorial Fund for the Big Lake Youth Camp in Gladstone, Oregon.

FranLab is closing down! Fran is one of the hardware greats, and she’s being evicted. If you’ve got 2000sqft of workshop space in Philly you’d like to spare, you know who to talk to. There will, probably, be a crowdfunding thing going up shortly, and we’ll post a link when it’s up.

The Parallax Propeller is probably one of the most architecturally interesting microcontrollers out there. It’s somewhat famous for being a multi-core chip, and is commonly used in VGA generation, reading keyboards, and other tasks where you need to do multiple real-time operations simultaneously. The Parallax Propeller 2, the next version of this chip, is in the works, and now there’s real silicon. Everything is working as expected, and we might see this out in the wild real soon.

Thought artistic PCBs were just a con thing? Not anymore, I guess. There has been a lot of activity on Tindie with the Shitty Add-Ons with [TwinkleTwinkie] and [Potato Nightmare] releasing a host of very cool badges for your badges. Most of these are Shitty Add-Ons, and there will be an update to the Shitty Add-On spec shortly. It’s going to be backwards-comparable, so don’t worry.

Unnecessary drama!?! In my 3D printing community?!? Yes, it’s true, there was a small tiff over the Midwest RepRap Festival this week. Here’s what went down. You got three guys. John, Sonny, and Steve. Steve owns SeeMeCNC, based in Goshen, Indiana. John worked for SeeMeCNC until this year, and has been the ‘community manager’ for MRRF along with Sonny. Seeing as how the RepRap Festival is the only thing that ever happens in Goshen, Steve wanted to get the ball rolling for next year’s MRRF, so he sent out an email, sending the community into chaos. No, there’s not some gigantic fracture in the 3D printing community, John and Sonny, ‘were just slacking’ (it’s five months out, dudes. plenty of time.), and Steve wanted to get everything rolling. No problem here, just a bunch of unnecessary drama in the 3D printing community. As usual.

A Three Axis Mill For The End Of The World

A mill is one of those things that many hackers want, but unfortunately few get their hands on. Even a low-end mill that can barely rattle its way through a straight cut in a piece of aluminum is likely to cost more than all the other gear on your bench. A good one? Don’t even ask. So if something halfway decent is out of your price range, you might as well throw caution to the wind and build one.

That’s more or less the goal behind this extremely basic three axis mill built by [Michael Langeder]. Designed around a cheap rotary tool, it’s hard to imagine a more simplistic mill. Almost all the components are stuff you could pick up from the local hardware store, or probably even the junk pile if you were really in a pinch. It won’t be the best looking piece of gear in your shop, but it’s good enough to learn the basics on and just might be able to bootstrap a second-generation mill RepRap-style.

Made out of scrap blocks of aluminum and some threaded rod, the Z axis itself represents the bulk of the work on this project. It gives the user fine control over the height of the rotary tool by way of a large knob on the top. It’s held over the work piece with some flat steel bars and corner brackets rather hastily cut out of aluminum sheet.

While the tool holder is 3D printed, you could probably hack something up out of a block of wood if you didn’t have access to a printer. The only part of the mill that’s really “cheating” is the cross slide table, but at least they can be had for relatively cheap. If you really wanted to do this with junk bin finds, you could always replicate the Z axis design for X and Y.

If you’re not looking for something quite so austere, we’ve covered slightly more advanced DIY mills in the past. You could always go in the opposite direction and put a cross slide vise on your drill press, but do so at your own risk.

A Farewell To Printrbot

It’s with a heavy heart that we must report Printrbot has announced they are ceasing operations. Founded in 2011 after a wildly successful Kickstarter campaign, the company set out to make 3D printing cheaper and easier. Their first printer was an amalgamation of printed parts and wood that at the time offered an incredible deal; when the Makerbot CupCake was selling for $750 and took 20+ hours to assemble, the Printrbot kit would only run you $500 and could be built in under an hour.

Brook Drumm, Founder of Printrbot

Printrbot got their foot in the door early, but the competition wasn’t far behind. The dream of Star Trek style replicators fueled massive investment, and for a while it seemed like everyone was getting into the 3D printing game. Kit built machines gave way to turn-key printers, and the prices starting coming down. Printrbot’s products evolved as well, dropping wood in favor of folded steel and pioneering impressive features like automatic bed leveling. In 2014 they released the Printbot Simple Metal, which ultimately became their flagship product and in many ways represents the high water mark for the company.

Eventually, overseas manufacturers saw an opportunity and started flooding the market with 3D printers that were cheaper than what many would have believed possible only a few years earlier. Today you can go online and buy a perfectly serviceable starter printer for under $200, even less if you’re still willing to build it yourself. For an American company like Printrbot, competing at this price point was simply an impossibility.

Rather than give up, Brook decided to take things in a different direction. If he couldn’t compete with imported machines on price, he would start building high end printers. A new version of the Simple Metal was introduced in 2016 with premium features such as linear rails and cloud-based slicing, complete with a premium price. From that point on, most new Printrbot products would release at over $1,000; putting them more in line with “prosumer” machines from companies like Ultimaker. For hacker types who got their first taste of 3D printing thanks to a cheap wooden Printrbot kit, this was something of a bittersweet moment.

At the same time, Brook’s natural hacker spirit and love of the open source community lead to a number of interesting side projects that never quite got off the ground. Most recently, he’d been putting the finishing touches on the Printrbelt, a 3D printer with a conveyor belt in place of a traditional bed. Such a machine could finally bridge the gap between desktop 3D printing and true small scale production capability.

When we saw Brook at the East Coast RepRap Festival, he brought along a new machine that the more cynical observer might have taken as foreshadowing. The Printrbot Easy was going to be a modified and rebranded FlashForge Finder, a final acknowledgement that the only way to compete with the Chinese manufactured 3D printers was to sell one of your own.

It’s always sad to see a tech company go under, but seeing the end of Printrbot is especially hard. Built in America with locally sourced components and with a commitment to keeping their machines open source, there was a lot to love about the plucky little 3D printer company from Lincoln, California. Printrbot was the quintessential hacker success story, and we’re proud to say we’ve been in their corner from the start. Here’s to wishing Brook Drumm and the entire Printrbot team success in their future endeavors; we’ll be keeping an eye out.

ERRF 18: The Start Of Something Great

For years, the undisputed king of desktop 3D printing conferences has been the Midwest RepRap Festival (MRRF). Hosted in the tropical paradise that is Goshen, Indiana, MRRF has been running largely unopposed for the top spot since its inception. There are other conferences focused on the industrial and professional end of the 3D printing spectrum, and of course you’d find a Prusa or two popping up at more or less any hacker con; but MRRF is focused on exploring what the individual is capable of once they can manifest physical objects from molten plastic.

But on June 23rd, 2018, MRRF finally got some proper competition. As the name might indicate, the East Coast RepRap Festival (ERRF) is an event very much inspired by its Hoosier State predecessor. Held in Bel Air, Maryland, hackers on the right side of the United States for the first time had the opportunity to attended a true 3D printing festival without having to get on a plane. Not to say it was a neighborhood block party; people from all over the country, and indeed the globe, descended on the APG Federal Credit Union Arena for the two-day celebration of everything plastic.

This inaugural ERRF was, to put it mildly, a massive success. A couple of Hackaday Field Agents were in attendance, and we definitely came away impressed with the event considering it was the first attempt. We saw evidence that the RepRap dream of printable printers is still going strong, a gaggle of new printers and products that will be prying at your wallet this year, and an American-made hotend that challenges traditional wisdom. Of course we also saw a huge number of 3D printing fanatics who were eager to show off their latest creations.

We have no doubt that ERRF will return again next year, but until then, you’ll have to settle for the following collection of selected highlights from this year’s show.

Continue reading “ERRF 18: The Start Of Something Great”

ERRF 18: New Products Make Their Debut

While ostensibly the purpose of the recent East Coast RepRap Festival (ERRF) was to celebrate the 3D printing community and culture, it should come as no surprise that more than a few companies decided to use the event as an opportunity to publicly launch new products. Who can blame them? It’s not as if every day you have a captive audience of 3D printing aficionados; you might as well make the best of it.

Many creations were being shown off for the first time at ERRF, and we surely didn’t get a chance to see them all. There was simply too much going on at any given time to be sure no printed stone was left unturned. But the following printers, filaments, and accessories caught our attention long enough to warrant sharing with the good readers of Hackaday.

Keep in mind that much of this information is tentative at best, and things could easily change between now and when the products actually go on sale. These events serve as much as a sounding board for new products as they do a venue for advertising and selling them, so feedback received from show attendees may very well alter some of these products from what we saw at ERRF.

Continue reading “ERRF 18: New Products Make Their Debut”