Reballing And A Steady Hand Makes A Raspberry Pi 800

November 8, 2021 by 41 Comments

The all-in-one Raspberry Pi 400 computer is a capable device, but those seeking its maximum power may be disappointed by its 4 GB of memory. When the Pi 4 and Compute Module 4 have double that figure, surely the Pi 400 could catch up! A reddit user called [Pi800] rose to the challenge by replacing the 4 GB chip from the Pi 400 with the 8 GB chip from a Pi Compute Module, resulting in the so-called Pi 800, a working 8 GB all-in-one Pi.

As a piece of work it’s a deceptively straightforward yet extremely fiddly piece of soldering that requires a steady hand for even the most skilled of solderers. What takes it beyond the norm though is the reballing process. A ball-grid-array chip has a grid of small balls of solder on its underside that make the contacts, and these melt when it is soldered so require replacement before reworking. This is normally done with a template of carefully aligned holes to line up balls of solder in a stream of hot air, but lacking the template in this case the job was done by hand, laboriously ball by ball. A soldering task we’d hesitate to take on ourselves, so we’re impressed.

The result is an 8 GB all-in-one Pi, and it’s honestly not beyond the realms of possibility that an official version of this mod could be a future Raspberry Pi product. Perhaps we’ll wait for that, but should you be impatient then at least it’s possible to roll your own. It’s certainly not the first BGA memory swap we’ve brought you.

2021 Remoticon Shirt

Last Call For Hackaday Remoticon Shirts

November 8, 2021 by 3 Comments

Hackaday conferences have a long history of excellent T-shirt designs and this year’s Remoticon is no different. If you want one of your own, you need get on that before Friday. The only way to score on is to buy one of the T-Shirt + General Admission tickets by November 11th — it gets you into all of the conference events just like the free ticket, but also scores you a shirt. (Shipping within the US is free, international delivery costs an additional $10.) What you see above is the actual test print, modeled by Aleksandar Bradic who designed this and all of the shirt from past Hackaday conferences.

Of course the most important thing is that you don’t miss Remoticon, and there is a free ticket which will remain available through the end of the conference, but you can help us with the logistics by getting one now.

The full list of speakers and the schedule is now available on the conference website. We’re delighted to have Elecia White, Keith Thorne, and Jeremy Fielding present keynote talks, and 16 additional speakers on a range of hardware-related topics. (This is notable: we originally planned for a single day of talks but were blow away by all the proposals and doubled the speaking slots!)

You can’t quite rub elbows with all your friends from afar, but you can certainly spend time together in the conference Discord, during the Hacker Trivia (form teams if you like!), at the Bring-a-Hack inside Gather Town, and at the afterparty which will include a live set from DJ Jackalope.

Everyone Who Bought a Shirt, Read This!

If you bought a shirt and have already claimed it using the code we emailed to you, thank you, you are all set.

If you already bought a shirt but haven’t claimed it, check your email. You need to respond to the Google form we sent you. If you bought a T-shirt ticket and didn’t get an email from us, let us know. All shirts need to be claimed by November 15th! Gogogo!

If you plan to order your shirt right now, here’s what will happen. Buy your ticket following the link at the top of this article. We will email you a poll question about domestic or international shipping because we have to use two different ordering interfaces for these — logistics are hard. We will then email you a redemption code and link where you can choose your size and shipping address.

We Appreciate The Patience All of You Have Shown

Thank you to everyone for your amazing patience through this process. We wanted to replicate the experience of walking into Supercon and getting a shirt at the check-in table. Shipping logistics made that a bit harder, but everyone involved has been super awesome about it and that feels really good. See you at Remoticon a week from Friday!

big LED flashlight

Own The Night With This Ludicrously Bright DIY Flashlight

November 8, 2021 by 27 Comments

If you’re a flashlight person, you know that there’s little you would do to get the brightest, most powerful, most ridiculous flashlight possible. You might even decide to build yourself a ludicrously powerful flashlight, like [Maciej Nowak] did.

If you choose the DIY route, be warned that it’s probably not going to be a simple process, at least if you follow [Maciej]’s lead. His flashlight is machined out of aluminum rounds, all turned down on the lathe to form the head of the flashlight. The head is made from three parts, each of which acts as a heat sink for the five 20-Watt CREE XHP70 LED modules. The LEDs are mounted with care to thermal considerations, and wired in series to DC-DC converter that provides the necessary 30 V using a battery pack made from four 21700 Li-ion cells. The electronics, which also includes a BMS for charging the battery and a MOSFET switching module, form a tidy package that fits into the aluminum handle.

The video below shows that the flashlight is remarkably bright, with a nice, even field with no hotspots. Given the 45-minute useful life and the three-hour recharge time, it might have been nice to make it so anywhere from one to five of the LEDs could be turned on at once. Some interesting effects might be had from switching the LEDs on sequentially, too.

Given the proclivities of our community, it’s no surprise that this is hardly the first powerful flashlight we’ve seen. This one broke the 100-Watt barrier with a single COB LED, while this ammo-can version sports an even higher light output. Neither of them looks much like a traditional flashlight, though, which is where [Maciej]’s build has the edge.

Continue reading “Own The Night With This Ludicrously Bright DIY Flashlight” →

Linux Fu: Automatic Header File Generation

November 8, 2021 by 22 Comments

I’ve tried a lot of the “newer” languages and, somehow, I’m always happiest when I go back to C++ or even C. However, there is one thing that gets a little on my nerves when I go back: the need to have header files with a declaration and then a separate file with almost the same information duplicated. I constantly make a change and forget to update the header, and many other languages take care of that for you. So I went looking for a way to automate things. Sure, some IDEs will automatically insert declarations but I’ve never been very happy with those for a variety of reasons. I wanted something lightweight that I could use in lots of different toolsets.

I found an older tool, however, that does a pretty good job, although there are a few limitations. The tool seems to be a little obscure, so I thought I’d show you what makeheaders — part of the Fossil software configuration management system. The program dates back to 1993 when [Dwayne Richard Hipp] — the same guy that wrote SQLite — created it for his own use. It isn’t very complex — the whole thing lives in one fairly large C source file but it can scan a directory and create header files for everything. In some cases, you won’t need to make big changes to your source code, but if you are willing, there are several things you can do.

Continue reading “Linux Fu: Automatic Header File Generation” →

Heavy-Copper PCB Hack Chat

November 8, 2021 by 23 Comments

Join us on Wednesday, November 10 at noon Pacific for the Heavy Copper PCBs Hack Chat with Mark Hughes and Greg Ziraldo!

For as useful as printed circuit boards are, they do seem a little flimsy at times. With nothing but a thin layer — or six — of metal on the board, and ultra-fine traces that have to fit between a dense forest of pads and vias, the current carrying capacity of the copper on most PCBs is somewhat limited. That’s OK in most cases, especially where logic-level and small-signal currents are concerned. But what happens when you really need to turn up the juice on a PCB?

Enter the world of heavy-copper PCBs, where the copper is sometimes as thick as the board substrate itself. Traces that are as physically chunky as these come with all sorts of challenges, from thermal and electrical considerations to potential manufacturing problems. To help us sort through all these issues, Mark and Greg will stop by the Hack Chat. They both work at quick-turn PCB assembly company Advanced Assembly, Mark as Research Director and Greg as Senior Director of Operations. They know the ins and outs of heavy-copper PCB designs, and they’ll share the wealth with us.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, November 10 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Adafruit AVRProg Grows UPDI Interface Support

November 8, 2021 by 11 Comments

Making a small number of things with an embedded application is pretty straightforward, you usually simply plug in a programmer or debugger dongle (such as an AVRISP2) into your board with an appropriate adaptor cable, load your code into whatever IDE tool is appropriate for the device and hit the program button. But when you scale up a bit to hundreds or thousands of units, this way of working just won’t cut it. Add in any functional or defect-oriented testing you need, and you’re going to need a custom programming rig.

Adafruit have a fair bit of experience with building embedded boards and dealing with the appropriate testing and programming, and now they’ve updated their AVR Programming library to support the latest devices which have moved to the UPDI (Unified Programming and Debug Interface) programming interface. UPDI is a single-wire bidirectional asynchronous serial interface which enables programming and debugging of embedded applications on slew of the new AVR branded devices from Microchip. An example would be the AVR128DAxx which this scribe has been tinkering with lately because it is cheap, has excellent capacitive touch support, and is available in a prototype-friendly 28-pin SOIC package, making it easy peasy to solder.

The library is intended for use with the Arduino platform, so it should run on a vast array of hardware, without any special requirements, so making a custom programming jig out of hardware lots of us have lying around is not a huge hassle.

Adafruit provide a few application examples in the project GitHub to get you going, such as this ATTiny817 example that wipes the flash memory, sets appropriate fuses and drops in a bootloader.

The UPDI code was taken from the [brandanlane’s] portaprog which is hosted on the TTGO T-Display ESP32 board from Chinese outfit LilyGo, which is also worth checking out.

A little while ago we saw how the AVR Multitool, the AVRGPP learned to speak UPDI, and since we’re on programming interfaces, its possible to get the cheap-as-chips USBasp to speak TPI as well.

Continue reading “Adafruit AVRProg Grows UPDI Interface Support” →

A close-up view of surface-mount components on a circuit board

Smaller Is Sometimes Better: Why Electronic Components Are So Tiny

November 8, 2021 by 34 Comments

Perhaps the second most famous law in electronics after Ohm’s law is Moore’s law: the number of transistors that can be made on an integrated circuit doubles every two years or so. Since the physical size of chips remains roughly the same, this implies that the individual transistors become smaller over time. We’ve come to expect new generations of chips with a smaller feature size to come along at a regular pace, but what exactly is the point of making things smaller? And does smaller always mean better?

Smaller Size Means Better Performance

Over the past century, electronic engineering has improved massively. In the 1920s, a state-of-the-art AM radio contained several vacuum tubes, a few enormous inductors, capacitors and resistors, several dozen meters of wire to act as an antenna, and a big bank of batteries to power the whole thing. Today, you can listen to a dozen music streaming services on a device that fits in your pocket and can do a gazillion more things. But miniaturization is not just done for ease of carrying: it is absolutely necessary to achieve the performance we’ve come to expect of our devices today. Continue reading “Smaller Is Sometimes Better: Why Electronic Components Are So Tiny” →