Your Own Santa? Thermal Camera Roundup

December 22, 2022 by 51 Comments

With Christmas and other end-of-year celebrations, there are gifts. The problem is that your loved ones don’t really know what to get you. Who can blame them? Do you want an Arduino, a Raspberry Pi, or a Blue Pill? Is that 3D printer on sale better than the one you have? Do you even want a second printer? They don’t know. In the best case, they’ll give you gift cards. But sometimes you just have to buy yourself something nice. [Wired] has a suggestion: a phone-based thermal camera. Which one? They have four suggestions ranging from about $150 to $200.

Different people have different reasons for wanting a thermal camera. You can see hot spots in electronics, for example. Or pick out hot water pipes behind walls. The resolution is limited. The highest in the [Wired] review is only 206×136. For the digital camera buffs, that’s 0.028 megapixels! Some cameras have even less resolution. For example, one of the cameras has an 80×60 resolution but uses an optical camera to give the illusion of a higher resolution.

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A working, partially disassembled thermal camera

Cheap Display Fix Brings Thermal Camera Back To Life

November 20, 2022 by 5 Comments

When it comes to repairability of electronic devices, much depends on how helpful the original manufacturer is. Some make repairs very easy by publishing detailed service manuals and selling spare parts. Others keep everything under wraps to protect their intellectual property, turning even a supposedly simple fix into a reverse engineering ordeal. When [BuyItFixIt] got his hands on a FLIR multimeter-thermal camera combination instrument with a broken display, he quickly found that FLIR was firmly in the “all our designs are top secret” camp and wouldn’t even tell him what kind of display they had used.

Not to be deterred, [BuyItFixIt] took the meter apart and tried to find out what was going wrong. The signals from the microprocessor seemed to reach the display OK, so the fault was somewhere in the screen itself. The display’s part number didn’t return any useful results online, but AliExpress did have a very similar-looking display available with a slightly different part number. This display seemed to work at first, but the instrument then got caught in a boot loop.

Unlike FLIR, the supplier of the replacement display was happy to supply datasheets, and even had one available for the original FLIR part. With this new information [BuyItFixIt] was able to deduce that the new screen didn’t output one signal that the processor expected to see, causing it to reset itself. A simple workaround was to connect the corresponding pin to a PWM signal from the backlight controller, which fooled the CPU into thinking the proper display was connected.

In this case, a $12 display and a single piece of wire were enough to bring an expensive instrument back to life, but things are not always that simple. More complex machines can take weeks to debug, even if parts are available. If not, you might even need to design your own. Continue reading “Cheap Display Fix Brings Thermal Camera Back To Life” →

Review: Mini AMG8833 Thermal Camera

August 12, 2021 by 29 Comments

In our ceaseless quest to bring you the best from the cheaper end of the global electronics markets, there are sometimes gadgets that we keep an eye on for a while because when they appear they’re just a little bit too pricey to consider cheap.

Today’s subject is just such a device, it’s a minimalist infra-red camera using the 8 pixel by 8 pixel Panasonic AMG8833 thermal sensor. This part has been around for a while, but even though any camera using it has orders of magnitude less performance than more accomplished models it has remained a little too expensive for a casual purchase. Indeed, these mini cameras were somewhere above £50 ($70) when they first came to our attention, but have now dropped to the point at which they can be found for somewhere over £30 ($42). Thirty quid is cheap enough for a punt on a thermal camera, so off went the order to China and the expected grey parcel duly arrived.

The interface on this camera is about as simple as it gets.
The interface on this camera is about as simple as it gets.

It’s a little unit, 40 mm x 35 mm x 18 mm, constructed of two laser-cut pieces of black plastic held together by brass stand-offs that hold a PCB between them, and on the front is a cut-out for the sensor while on the rear is one for the 35mm OLED display.At the side on the PCB is a micro USB socket which serves only as a power supply. It’s fair to say that this is a tiny unit.

Applying power from a USB battery bank, the screen comes up with a square colour thermal picture and a colour to temperature calibration stripe to its left. The colours adapt to the range of temperatures visible to the sensor, and there is a crosshair in the centre of the picture for which the temperature in Celsius is displayed below the picture. It’s a very straightforward and intuitive interface that requires no instruction, which is handy because the device has none. Continue reading “Review: Mini AMG8833 Thermal Camera” →

A Thermal Camera With A Vintage Twist

April 17, 2020 by 10 Comments

Nowadays we often value the superb design of vintage technology. It is, therefore, laudable when a broken piece of old electronics is given a new purpose. These types of builds are exactly [Martin Mander’s] cup of tea as he confirmed by turning a 1979 Apollo microwave monitor into a thermal camera (video embedded below).

Intrigued by its unique design, [Martin Mander] picked up the original microwave monitor at a secondhand sale, although the device was not exactly in mint condition. Supposedly this type of detector was used to monitor the exposure of personnel to microwave radiation in an industrial environment.

After removing all the guts, he replaced them with a Raspberry Pi Zero W, Adafruit thermal camera, 1.3″ TFT display, and a USB battery pack. It is especially nice that [Martin Mander] was able to mount all the components without relying on 3D prints but instead, he hand-carved some custom panels and brackets from waste plastic.

The software is based on Python and automatically uploads the captured images to an Adafruit.IO dashboard. With 8 x 8 pixels the resolution of the sensor is not great but by using bicubic interpolation he was able to convert it to a 32 x 32 image which was enough to take some interesting pictures of his cat and other household items.

It is also worthwhile to check out some of [Martin Manders] other retro-tech mods like his cassette Pi IoT scroller.

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Getting The Heat On With A Thermal Camera

September 22, 2019 by 13 Comments

Need a quick way to tell your temperature before work tomorrow? Student maker [The Marpe] recently fashioned a sleek home-use thermal camera that even looks like a point and shoot. It works as an Android hardware add-on by integrating the readings from a MLX90640 far-infrared (FIR) thermal sensor with a STM32F042F6Px microcontroller. All this connects to an Android application via USB (MicroUSB or Type C).

On the app, users are able to view, take photos, and display the resulting thermal images from the open thermal camera. The code for the open Android application is also available on his GitHub.

The FIR sensors contain a small array of IR pixels, integrated to measure the ambient temperature of the internal chip, and supply sensor to measure the VDD. Each pixel on the sensor array responds to the IR energy focused on it to produce an electronic signal, which is processed by the camera processor to create a map of the apparent temperature of the object. The outputs of the sensors and VDD are stored in an internal RAM and are accessible through 3.3V I2C. They’re not only low-cost and fairly high resolution, but also available by order on Digi-Key.

The microcontroller is based on the STM32 platform, with 32-bit performance, low-power operation (at 2V to 3.6V and 48 MHz) and is fairly low-cost. The custom-designed PCBs are fitted inside a 3D-printed casing with M2.5 inserts to ease assembly. [The Marpe] used an Esra soldering iron to create a heat insert tool for easier assembly and more consistent results with the heat inserts, which made for a nicer overall finish.

The project has since been presented at the Ljublana Mini Maker Faire in Slovenia and the Trieste Mini Maker Faire in Italy. Here, the open thermal camera is being tested out on a faulty PCB with a shorted component, showing the location of the short on the Android application’s thermal camera display.

Other uses for the camera could be home insulation inspection, water leakage detection, wildlife observation, or even figuring out if your soldering iron is hot enough to use. We’ll say it’s a pretty useful DIY project!

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The Easiest Thermal Camera Build You’ll Ever See

March 1, 2019 by 41 Comments

Thermal cameras are one of those tools that we all want, but just can’t justify actually buying. You don’t really know what you would do with one, and when even the cheap ones are a couple hundred dollars, it’s a bit out of the impulse buy territory. So you just keeping waiting and hoping that eventually they’ll drop to the price that you can actually own one yourself.

Well, today might be the day you were waiting for. While it might not be the prettiest build, we think you’ll agree it can’t get much easier than what [vvkuryshev] has put together. His build only has two components: a Raspberry Pi and a thermal camera module he picked up online for about $80 USD. There isn’t even any wiring involved, the camera fits right on the Pi’s GPIO header.

Of course, you probably wouldn’t be seeing this on Hackaday if all he had to do was just buy a module and solder it to the Pi’s header. As with most cheap imported gadgets, the GY-MCU90640 module that [vvkuryshev] bought came with some crusty Windows software which wasn’t going to do him much good on the Raspberry Pi. But after going back and forth a bit with the seller, he was able to get some documentation for the device that put him on the right track to writing a Python script which got it working under Linux.

The surprisingly simple Python script reads a frame from the camera four times a second over serial and run it through OpenCV. It even adds some useful data like the minimum and maximum temperatures in the frame to the top of the image. Normally the script would output to the Pi’s primary display, but if you want to use it remotely, [vvkuryshev] says he’s had pretty good luck running it over VNC. In fact, he says that with a VNC application on your phone you could even use this setup on the go, though the setup is a bit awkward for that in its current incarnation.

This isn’t the first DIY thermal camera build we’ve seen, and it isn’t even the first one we’ve seen that leveraged a commercially available imaging module. But short of buying a turn-key camera, we don’t see how it could get any easier to add heat vision to your bag of tricks.

Teardown Of A (Relatively) Cheap Thermal Camera

November 7, 2018 by 32 Comments

The cost of tools and test equipment has largely been on the downward trend for years, making it now more affordable than ever to get into the hacking and making scene. This is particularly visible with something like the venerable oscilloscope: a piece of equipment that was near unobtainium for the home hacker a decade ago, you can now get digital pocket scope for as little as $20 USD. But there are still pieces of gear which haven’t quite hit the sort of prices we’d like to see.

A perfect example are thermal imaging cameras. The cheap ones are usually so low resolution they might as well just be thermometers, but the higher resolution ones can cost thousands. [Rob Scott] recently wrote in to tell us about a very promising middle ground, the HTI HT-A1. But he didn’t just point it out to us, he also tore it down and laid its internal’s bare for our entertainment. Now that’s our kind of introduction.

[Rob] walks us through the disassembly of the device, which is made unnecessarily difficult due to the fact that half the screws are hidden under a glued on screen bezel. That means a heat gun, a thin tool, and patience are in order if you want to get inside the device. It’s bad enough they use these kinds of construction techniques on modern smartphones, but at least they’re so thin that we can understand the reasoning. Why this chunky thing needs to resort to such measures is beyond us.

Eventually he cracks the HT-A1 open and is greeted with a single double-sided PCB. The top side is pretty much bare except for the buttons and the LCD display, and the flip side is largely just a breakout for a quad-core Allwinner A33 daughterboard. [Rob] theorizes this is to keep costs down by allowing reuse of the modular A33 board on other devices. Given the A33’s use in so many cheap tablets, it’s also possible HTI simply purchased these daughterboards as a drop-in component and designed their own board around it.

There’s not much else inside the HT-A1 beyond the rechargeable battery pack and thermal camera, both attached to the device’s rear panel. [Rob] noticed that the date on the thermal camera PCB is a full two years older than the date on the main PCB, leading one to wonder if HTI might have gotten a good deal on a bunch of these slightly outdated sensors and spun up a whole device around them.

The HT-A1 is high enough resolution that you can actually pick out individual components on a PCB, and at $400 USD is approaching a reasonable price point for the individual hacker. Which is not to say it’s cheap, but at least you get a useful tool for your money. We wouldn’t suggest you buy this device on a whim, but if you do a lot of diagnostic work, it might pay for itself after a couple repairs.

If that’s still a little too rich for your blood, we’ve covered a handful of DIY options which might better fit your budget.

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