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Hackaday Links: December 27, 2020

We’re always pleased to see one of our community’s projects succeed, and we celebrate that success in whatever what it comes. But seeing a company launched to commercialize an idea that started as a Hackaday.io project and a Hackaday Prize entry is especially gratifying. So we were pleased as punch to see that MAKESafe Tools has managed to bring the idea of add-on machine tool braking to market. We’d love to add this to several tools in our shop. Honestly, of all the terrifying ways machine tools can slice, dice, and shred human flesh asunder, we always considered the lowly bench grinder fairly low-risk — and then we had a chance to “Shake Hands with Danger.”

Another great thing about the Hackaday community is the way we all try to keep each other up to speed on changes and news that affects even our smallest niches. Just last week Tom Nardi covered a project using the venerable TI eZ430-Chronos smartwatch as a makeshift medical alert bracelet for a family member. It’s a great application for the proto-smartwatch, but one eagle-eyed commenter helpfully pointed out that TI is shutting down their processors wiki in just a couple of weeks. The banner at the top of each page warns that the wiki is not read-only and that any files needed should be downloaded by January 15. Also helpfully, subsequent comments include instructions to download the entire wiki and a torrent link to the archive. It’s always sad to see a platform lose support, especially one that has gained a nice following, but it’s heartening to see the community pull together to continue to support each other like this.

We came across an interesting article this week that’s was a fascinating glimpse into how economic forces shape  and drive technological process, and vice versa. It turns out that some of the hottest real estate commodities these days are the plots of land occupied by AM radio stations serving metropolitan markets. It’s no secret that terrestrial radio in general, and AM radio in particular, are growing increasingly moribund, and the infrastructure needed to keep them on the air is getting harder and harder to justify. Chief among these are the large tracts of land devoted to antenna farms, which are often located in suburban and exurban areas near major cities. They’re tempting targets for developers looking to plunk down the physical infrastructure needed to support “New Economy” players like Amazon, which continue to build vast automated warehouses in areas that are handy to large customer bases. It’s a bit sad to watch a once mighty industry unravel and be sold off like this, but such is the nature of progress.

And finally, you may recall a Links article mention a few weeks back about a teardown of a super-sized IBM processor module. A quarter-million dollar relic of the 1990s, the huge System/390 module was an engineering masterpiece that met an unfortunate end at the hands of EEVblog’s Dave Jones. As a follow-up, Dave teamed up with fellow YouTuber CPU Galaxy to take a less-destructive tour of the module using X-ray analysis. The level of engineering needed for a 64-layer ceramic backplane is astonishing, and Dave’s play-by-play is pretty entertaining too. As a bonus, CPU Galaxy has some really interesting stuff; his place is basically a museum of vintage tech, and he just earned a new sub.

76-bit Trombones Led By The Big MIDI File

Inspired by the creative genius of Martin Molin of Wintergatan fame, [iSax] set out to create a robotic MIDI-controlled trombone. It takes years for humans to develop the control and technique required to play the trombone well as the tone produced into the mouthpiece (embouchure) is a tricky combination of air pressure, lip tension, airflow, resonance in the mouth, and other sources of complex pressure.

[iSax] gives a thorough walkthrough of the machine, which is powered by two separate sources of air, one for the position of the slide and the other for producing sound. A potentiometer provides feedback on the position of the slide and a servo controls the flow rate into the silicone resonance chamber. The chamber can be tuned via a stepper motor that applies pressure, slightly altering the chamber’s frequency and pressure. An Arduino with Firmata allows the device to controlled easily from any host computer. A detailed writeup in PDF form is on the Hackday.io project page.

As you can imagine, simulating a human mouth is a daunting task and the number of variables meant that [iSax] ended up with something only vaguely trombone-like. While ultimately it didn’t turn out to be the astounding music machine that [iSax] hoped, it did end up being a fun feat of engineering we can appreciate and admire. Progress towards automatic brass instruments seems to be coming slowly as we saw similar results with this robotic trumpet. Maybe someday we’ll have robot brass sections, but not today.

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Indoor Antennas Worthy Of 007

Many ham radio operators now live where installing an outdoor antenna is all but impossible. It seems that homeowner’s associations are on the lookout for the non-conformity of the dreaded ham radio antenna. [Peter] can sympathize, and has a solution based on lessons of spycraft from the cold war.

[Peter] points out that spies like the [Krogers] needed to report British Navy secrets like the plans for a nuclear boomer sub to Russia but didn’t want to attract the attention of their neighbors. In this case, the transmitter itself was so well-hidden that it took MI5 nine days to find the first of them. Clearly, then, there wasn’t a giant antenna on the roof. If there had been, the authorities could simply follow the feedline to find the radio. A concealed spy antenna might be just the ticket for a deed-restricted ham radio station.

The antenna the [Kroger’s] used was a 22-meter wire in the attic of their home. Keep in mind, the old tube transmitters were less finicky about SWR and by adjusting the loading circuits, you could transmit into almost anything. Paradoxically, older houses work better with indoor antennas because they lack things like solar cell panels, radiant barriers, and metallic insulation.

Like many people, [Peter] likes loop antennas for indoor use. He also shows other types of indoor antennas. They probably won’t do as much good as a proper outdoor antenna, but you can make quite a few contacts with some skill, some luck, and good propagation. [Peter] has some period spy radios, which are always interesting to see. By today’s standards, they aren’t especially small, but for their day they are positively tiny. Video after the break.

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Surfing The Web With 7400 Logic

We see more computers built from logic gates than you might expect. However, most of them are really more demonstration computers and can’t do much of what you’d consider essential today. No so with [Alastair Hewitt’s] Novasaur. Although built using 34 TLL chips (and a few memory and analog chips, too, along with one PAL), it boasts some impressive features:

  • Dual Processor CPU/GPU (Harvard Architecture).
  • 33 MHz dot clock, 16.5 MHz data path, 8.25 MHz per processor (~3.5 CPU MIPs)
  • 256k ROM: 96k ALU, 64k native program, 64k cold storage, 32k fonts.
  • 128/512k RAM: 1-7 banks of 64k user, 60k display, 4k system.
  • 76 ALU functions including multiply/divide, system, and math functions.
  • Bitmapped Graphics: Hi-res mode up to 416×240 with 8 colors and 4 dithering patterns. Lo-res mode up to 208×160 with 256 colors, double-buffered.
  • Text Mode: 8 colors FG/BG, 256 line buffer, up to 104×60 using 8×8 glyphs, 80×36, and 64×48 rows using  8×16 glyphs.
  • Audio: 4 voice wavetable synthesis, ADSR, 8-bit DAC, 8Hz-4.8kHz.
  • PS2 Keyboard: Native interface built-in.
  • RS232 Serial Port: Full duplex, RTS/CTS flow control, 9600 baud.
  • Expansion Port: 7 addressable 8-bit register ports, 4 interrupt flags

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Hackaday Podcast 097: We ♥ MicroMice, The Case Of The Missing Drones, And 3D Prints Tested For Rocketry And Food Prep

Hackaday editors Mike Szczys and Elliot Williams round up the latest hardware hacks. This week we check out the latest dead-simple automation — a wire cutting stripping robot that uses standard bypass strippers. Put on your rocket scientist hat and watch what happens in a 3D-printed rocket combustion chamber. Really small robots are so easy to love, this micromouse is the size of a coin. And whatever happened to those drone sightings at airports? We talk about all that, and round up the episode with Hyperloop, and Xiaomi thermometers.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (~60 MB)

Places to follow Hackaday podcasts:

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A Portable Serial Terminal That Should Be From The 1970s

The humble standalone serial terminal might be long gone from the collective computing experience, but in the ghostly form of a software virtual terminal and a serial converter it remains the most basic fall-back and essential tool of the computer hardware hacker. [Mitsuru Yamada] has created the product that should have been made in the serial terminal’s heyday, a standalone handheld terminal using a 6809 microprocessor and vintage HP dot matrix LEDs. In a die-cast box with full push-button keyboard it’s entirely ready to roll up to a DB-25 wall socket and log into the PDP/11 in the basement.

Using today’s parts we might achieve the same feat with a single-chip microcontroller and a small LCD or OLED panel, but with an older microcomputer there is more system-building required. The 6809 is a wise choice from the 1970s arsenal because it has some on-board RAM, thus there’s no need for a RAM chip. Thus the whole thing is achieved with only a 2716 EPROM for the software, a 6850 UART with MAX232 driver  for the serial port, and a few 74 chips for glue logic, chip selects, and I/O ports to handle keyboard and display. There’s no battery in the case, but no doubt that could be easily accommodated. Also there’s not much information on the keyboard itself, but in the video below we catch a glimpse of its wiring as the box is opened.

The value in a terminal using vintage parts lies not only in because you can, but also in something that can’t easily be had with a modern microcontroller. These parts come from a time when a computer system had to be assembled as a series of peripherals round the microprocessor because it had few onboard, leading to a far more in-depth understanding of a computer system. It’s not that a 6809 is a sensible choice in 2020, more that it’s an interesting one.

By comparison, here’s a terminal using technology from today.

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Intel’s Forgotten 1970s Dual Core Processor

Can you remember when you received your first computer or device containing a CPU with more than one main processing core on the die? We’re guessing for many of you it was probably some time around 2005, and it’s likely that processor would have been in the Intel Core Duo family of chips. With a dual-core ESP32 now costing relative pennies it may be difficult to grasp in 2020, but there was a time when a multi-core processor was a very big deal indeed.

What if we were to tell you that there was another Intel dual-core processor back in the 1970s, and that some of you may even have owned one without ever realizing it? It’s a tale related to us by [Chris Evans], about how a team of reverse engineering enthusiasts came together to unlock the secrets of the Intel 8271.

If you’ve never heard of the 8271 you can be forgiven, for far from being part of the chip giant’s processor line it was instead a high-performance floppy disk controller that appeared in relatively few machines. An unexpected use of it came in the Acorn BBC Micro which is where [Chris] first encountered it. There’s very little documentation of its internal features, so an impressive combination of decapping and research was needed by the team before they could understand its secrets.

As you will no doubt have guessed, what they found is no general purpose application processor but a mask-programmed dual-core microcontroller optimized for data throughput and containing substantial programmable logic arrays (PLAs). It’s a relatively large chip for its day, and with 22,000 transistors it dwarfs the relatively svelte 6502 that does the BBC Micro’s heavy lifting. Some very hard work at decoding the RMO and PLAs arrives at the conclusion that the main core has some similarity to their 8048 architecture, and the dual-core design is revealed as a solution to the problem of calculating cyclic redundancy checks on the fly at disk transfer speed. There is even another chip using the same silicon in the contemporary Intel range, the 8273 synchronous data link controller simply has a different ROM. All in all the article provides a fascinating insight into this very unusual corner of 1970s microcomputer technology.

As long-time readers will know, we have an interest in chip reverse engineering.