Filtering Coffee Through 3D Printed Glass

August 13, 2021 by 11 Comments

Typically, when we think of 3D printing, we think of gooey melted plastics or perhaps UV-cured resins. However, there’s a great deal of research going on around printing special impregnated filaments with alternative materials inside. [Ahron Wayne] has been working on these very materials, and decided to make himself a brew with a prototype print.

Tasty, but [Ahron] notes you shouldn’t drink in the lab.
The subject of [Ahron]’s experimentation is a glass-impregnated filament under development by The Virtual Foundry. The filament is full of tiny glass particles, and the idea is that it can be printed like any regular plastic filament. From there, it’s heated in what’s known as a debinding process, which removes the plastic in the print. Then, it’s heated again in a sintering process to bond the remaining glass particles together.

It’s a complex process, and one that leads to some shrinkage in dimensions as well as porosity in the final part. However, where some might see failure, [Ahron] saw opportunity. The porous printed part was used to filter coffee, with the aid of a little vacuum from what sounds like a water venturi.

[Ahron] notes it’s not a particularly efficient way to make coffee but it did work. We’ve seen exciting work with steel-impregnated filaments, too. Video after the break.

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Why Make Coffee When You’re Tired? Let A Robot Do It For You

July 25, 2021 by 9 Comments

Like us, [Alberto] doesn’t compromise when it comes to a good cup of coffee. We figure that if he went to an office in the Before Times, he was the type of coworker to bring in their own coffee equipment so as not to suffer the office brew. Or perhaps he volunteered to order the office supplies and therefore got to decide for everyone else. Yep, that’s definitely one way to do it.

But like many of us, he is now operating out of a home office. Even so, he’s got better things to do than stand around pouring the perfect cup of coffee every morning. See, that’s where we differ, [Alberto]. But we do love Cafeino, your automated pour-over machine. It’s so sleek and lovely, and we’re sure it does a much better job than we do by hand — although we enjoy doing the pouring ourselves.

Cafeino is designed to mimic the movements of a trained barista’s hand, because evidently you’re supposed to pour the water in slow, deliberate swirls to evenly cover the grounds. (Our kettle has a chunky spout, so we just sort of wing it.) Cafeino does this by pumping water from an electric kettle and pouring a thin stream of it in circles with the help of two servos.

The three buttons each represent a different recipe setting, which specifies the amount of water, the hand pouring pattern, and the resting times between blooming the grounds and actually pouring the bulk of the water. These recipes are set using the accompanying web app via an ESP32, although the main brain barista is an Arduino Nano. Grab a cup and check out the demo after the break.

Got an old but modern coffee robot lying around? You could turn it into a planter with automated watering.

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Wobble Disk Coffee Roaster Looks Good In Wood

July 13, 2021 by 3 Comments

If you love coffee, you probably make it yourself at home most of the time using beans from some hipster coffee shop where the employees have full-sleeve tattoos and strong opinions. Maybe you even buy whole beans and grind them right before you use them. If you want to go all the way, you gotta roast those beans yourself. There are various ways to go about it, like repurposing a hot air corn popper. If you’re [Larry Cotton], you buy heaps of green beans and keep building wobble disk roasters until you’ve achieved DIY perfection.

[Larry]’s latest roaster boasts all-wood construction with no metal brackets or housings in the structural parts. This is good because you’re less likely to burn yourself on anything, and you aren’t sinking heat away from the beans. Nothing should get hot except the sifter, the beans, and the stiff triangle of wire that holds the heat gun nozzle in place. Once the roasting cycle is complete, [Larry] just shakes out the beans onto an adjacent screen that’s situated over a fan so they can cool off.

Unlike some of [Larry]’s previous designs, this one uses an 8-cup flour sifter situated over a heat gun. A battery-powered screwdriver drives the wobbling disk that churns the beans and helps them roast evenly, and a wooden arm holds down the power button. We love the simplicity of this machine, and think wobble disk roasters are mesmerizing to watch. Check out the video after the break to see it in action and learn how to build your own.

There’s more than one way to roast beans, and one of them is even officially sanctioned by Hackaday editor [Elliot Williams].

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The Coffee Must Flow: Replacing A Spent Lithium Cell In A Coffee Machine

May 11, 2021 by 37 Comments

When [hacky] bought a used Douwe Egberts Gallery 200 all-in-one coffee maker, the machine was known to have a ’empty battery’. Being one of those fancy coffee makers that handle everything from the grinding of coffee beans to the application of hot water and steam, it relies on instructions for each coffee recipe. Unfortunately, it turns out that this machine stores these on battery-backed SRAM, as [hacky] found out with help from friendly folk over at the Dutch Tweakers forum.

The Douwe Egberts Gallery 200 is a rebranded machine that’s also sold in Scandinavia as the Wittenborg FB 5100. These machines have an ST M48T58 TimeKeeper module that combines 8 kB of persistent SRAM with a real-time clock. Being powered from a single coin cell (lithium carbon monofluoride chemistry), their lifespan is limited.

Replacing the coin cell in an M48T58 TimeKeeper module with AA cells.

Fortunatley, a DE-9 connector is provided on the back to provide service/maintenance access to to the hardware. Using a conveniently available programming guide for the hardware, it was easy to figure out the pinout and baud rate (9600, 8 bit, ignore parity, no flow control). This allows for reprogramming the SRAM, but without replacing the battery this data would be gone again on the next start.

Based on the ST M48T58 datasheet, it’s not clear that the clip-on module containing the coin cell and crystal can be replaced, though one could simply plug in a new M48T58 module. Or, as [hacky] did, it’s also possible to cut open the ‘SNAPHAT’ top section and wire in a replacement battery module. With two 1.5V AA cells providing the 3V to the module, it was operational again.

Next up: working out what to write to the SRAM to make the coffee flow again.

Coffee Stirrers Act As Lens For This Digital Straw Camera

May 6, 2021 by 32 Comments

What happens when you mix over 23,000 coffee stirrers and a Raspberry Pi camera together? Probably nothing except for a mess, unless you very specifically pack the plastic straws and orient the camera just right. In that case, you get this very cool lenless digital straw camera that takes artfully ghostly images.

Image of Yoda photographed through many straws

Actually, lensless is a bit of a reach for [Adrian Hanft]’s creation. While the camera he’s using to grab the image has a lens, the objective, for lack of a better term, is just a tightly packed bundle of straws. We’ve seen this approach to photography before, but there the camera used film placed at the back of the straw bundles to capture the pixelated image.

Here, a ground glass screen stands in for the film; a long lightproof box behind that provide a place to mount a camera to capture the images. Cleverly, [Adrian] built the camera mount from Lego, allowing cameras and lenses to be quickly swapped out. A Nintendo gamepad controller talks to custom software running on a Raspberry Pi and allows the photographer to control exposure and scroll through pictures using a smartphone as a display. There’s a short build video below, for those who can’t get enough of straw-packing techniques.

As with the film version of this camera, we just love the look of the photographs that come from this — the texture of the straw honeycomb and the defocused subject make for a striking effect.

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Coffee Cupping Is A Grind — Spectroscopy Could Brew Better Beans

May 1, 2021 by 18 Comments

If you’ve ever bought whole coffee beans, chances are good that there was all kinds of information on the bag that led to your decision, like the origin, the roast type, and the flavor notes. Traditionally, coffee grading — that’s judging the aroma of both dry and wet grounds and slurping the coffee evenly across the tongue to determine the flavor profile — is done by humans in a process called cupping. To call it a process is too clinical — it’s really more like a ceremony performed with the grave sincerity that coffee deserves.

A traditional cupping ceremony. Image via Kaldi’s Coffee

There’s an industry standard coffee flavor wheel, so why not leverage that to make a robot that can remove the human bias and possible error of doing things the traditional way? That’s exactly what Demetria, a Columbian-Israeli company is doing.

They’ve developed an AI platform that can determine bean quality as judged by handheld scanners that were born on Kickstarter. The scanner uses near-infrared to look for biochemical markers in the bean, which it uses to match up with a profile backed by the all-knowing coffee flavor wheel.

Demetria is using SCiO scanners and a custom app to judge beans before they’re even roasted, which greatly speeds up the process but makes us wonder how green bean spectroscopy stacks up against roasted beans as judged by humans. You may remember the SCiO, a pocket-sized, connected spectrometer made by Consumer Physics that finally started delivering the goods a few years after funding. If you got your hands on a SCiO, you might like to know that there’s an open project out there to hack them. Sparkfun did a nice, thorough teardown, and it seems to be a well-engineered piece of hardware.

On the one hand, cupping is a tradition and thus may people feel that robbing coffee of this tradition will rob coffee of its soul. On the other hand, cupping is wasteful, as the coffee must be roasted and ground immediately prior to the ceremony and it requires the availability of Q graders who have been trained in the ways of coffee grading.

Want to know more about coffee production? Might as well learn the Retrotechtacular way.

[Main and thumbnail images via Demetria]

Grinding Coffee Beans The Machine Shop Way

April 28, 2021 by 31 Comments

Okay, so you bought a bag of heavenly-smelling single-origin beans down at the hipster coffee shop, but forgot to have them ground. What do you do? If you’re [Jimmy DiResta], there’s no way you can run down to Walmart and pick up a grinder for $15. You commune with your tools and spend a few hours building a grinder from stuff lying around in the workshop.

This hand-crank grinder would make a great post-apocalyptic appliance, as long as we still have a way to heat water. [Jimmy] started with an old manual abrasive disc grinder, like for grinding metal, not beans.

After oiling it up to run without a hitch, he pulled out a couple of conical gears and got to work mounting one to the grinder shaft and the other to the business part of a vintage industrial light fixture.

We thought for sure this was going to be a burr grinder, but were a bit disappointed to watch [Jimmy] drill holes through a utility knife blade in order to make a blade grinder. Honestly, we’re kind of surprised that he didn’t machine some burrs, but the result is impressive and lovely nonetheless.

We love that the whole thing quick-disconnects from the grinder thanks to a custom cuff that holds the light bulb just so, we just hope that [Jimmy] gave that light bulb a good cleaning first. Grab a cup of whatever and check out the build video after the break.

Not exactly your kind of shop? You could always print an emergency coffee grinder.

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