Grinding Coffee Beans The Machine Shop Way

April 28, 2021 by 31 Comments

Okay, so you bought a bag of heavenly-smelling single-origin beans down at the hipster coffee shop, but forgot to have them ground. What do you do? If you’re [Jimmy DiResta], there’s no way you can run down to Walmart and pick up a grinder for $15. You commune with your tools and spend a few hours building a grinder from stuff lying around in the workshop.

This hand-crank grinder would make a great post-apocalyptic appliance, as long as we still have a way to heat water. [Jimmy] started with an old manual abrasive disc grinder, like for grinding metal, not beans.

After oiling it up to run without a hitch, he pulled out a couple of conical gears and got to work mounting one to the grinder shaft and the other to the business part of a vintage industrial light fixture.

We thought for sure this was going to be a burr grinder, but were a bit disappointed to watch [Jimmy] drill holes through a utility knife blade in order to make a blade grinder. Honestly, we’re kind of surprised that he didn’t machine some burrs, but the result is impressive and lovely nonetheless.

We love that the whole thing quick-disconnects from the grinder thanks to a custom cuff that holds the light bulb just so, we just hope that [Jimmy] gave that light bulb a good cleaning first. Grab a cup of whatever and check out the build video after the break.

Not exactly your kind of shop? You could always print an emergency coffee grinder.

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Keep Coffee Warm Through Induction Heating

April 11, 2021 by 13 Comments

Transformers have an obvious use for increasing or decreasing the voltage in AC systems, but they have many other esoteric uses as well. Electric motors and generators are functionally similar and can be modeled as if they are transformers, but the truly interesting applications are outside these industrial settings. Wireless charging is essentially an air-core transformer that allows power to flow through otherwise empty space, and induction cooking uses a similar principle to induce current flow in pots and pans. And, in this case, coffee mugs.

[Sajjad]’s project is an effort to keep his coffee warm while it sits on his desk. To build this special transformer he places his mug inside a coil of thick wire which is connected to a square wave generator. A capacitor sits in parallel with the coil of wire which allows the device to achieve resonance at a specific tuned frequency. Once at that frequency, the coil of wire efficiently generates eddy currents in the metal part of the coffee mug and heats the coffee with a minimum of input energy.

While this project doesn’t work for ceramic mugs, [Sajjad] does demonstrate it with a metal spoon in the mug. While it doesn’t heat up to levels high enough to melt solder, it works to keep coffee warm in a pinch if a metal mug isn’t available. He also plans to upgrade it so it takes up slightly less space on his desk. For now, though, it can easily keep his mug of coffee hot while it sits on his test bench.

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Coffee Table Railroad Flips To Hide The Fun

April 10, 2021 by 13 Comments

The livingroom coffee table has long been a favorite realm of the model railroad. But what to do when you actually want to have coffee? [Peter Waldraff] has come up with a most eloquent answer to the problem by designing a coffee table model railroad capable of turning the world upside down.

This isn’t [Peter’s] first rodeo. In his demo video below he shows off a coffee table train he built 20 years ago using a rectangular layout under glass. This time the circular design means a spherical volume can rotate around two skateboard bearing pivot points, revealing the mountainous scene on one side and the boring old wood table on the other. But what happens to the N-scale train itself when gravity is reversed? There’s a brilliant solution to that!

The frame of the coffee table includes an outer loop for train storage. Before flipping the model upside-down, the train itself is sent to this siding for safe keeping. In an earlier build video we can glimpse the latching mechanism that uses a solenoid and is actuated by a magnet in the center of the table. A clever use of toggle bolts (sometimes known as butterfly anchors for securing things on drywall) has them transfer power to the outer ring of storage track when their spring-loaded arms come in contact with some screw heads on the other side of the gap. The source of the electricity is a rechargeable Makita power tool battery in a hidden chamber within the mountain.

Of course we’ve seen other hideaway coffee table trains like this lovely hand-carved version. But you have to admire how [Peter] managed to incorporate everything into a self contained unit here, without the needing to store a removable cover. If you are someone who wants to always show off your handy work, that’s where a perspex box coffee table design comes into play.

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Totally Useless Coffee Dispenser Is Anything But

April 5, 2021 by 15 Comments

Good coffee is nice to have, sure, but frankly, caffeine is caffeine and we’ll take it any way we can get it. That includes freeze-dried, if that’s all you’ve got. We won’t judge anyone for their taste in caffeinated beverages, and to call this coffee dispenser ‘totally useless’ is just patently untrue. It clearly has a use, and even if you don’t like freeze-dried coffee, you could sacrifice one jar worth of Nescafe and fill it with Skittles or anything else that will fit in the little collector basket.

In this machine, the cup is the trigger — the 3D-printed plate underneath activates a micro switch embedded in the scrap wood base, and this triggers a micro:bit around back to actuate the stepper motor that twirls the collector basket around. Although [smogdog] has provided all the files, you’d have to come up with your own connector to suspend the thing over the cup and carve your own base.

We love it when we can see what a machine is doing, so not only is it useful, it’s beautiful. And it worked, at least for a little while. For some reason, it keeps burning out stepper motors. Check it out in proof-of-concept action after the break.

We’ve seen the Micro:bit do a lot, and this pinball machine is among the most fun.

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Tired Of Popcorn? Roast Coffee Instead

February 25, 2021 by 17 Comments

We’ve seen a lot of coffee roaster builds over the years. [Ben Eagan] started his with a hot-air popcorn maker. If you think it is as simple as putting beans in place of the popcorn, think again. You need to have good control of the heat, and that requires some temperature monitoring and a controller — in this case, an Arduino. [Ben’s] video below shows how it all goes together.

With the Arduino and the power supply strapped to the sides, it looks a bit like something out of a bad post-apocalypse movie. But it looks like it gets the job done.

In addition to the Arduino, a thermocouple measures the temperature and that takes a little circuitry in the form of a MAX31855. There’s also a relay to turn the heater on and off. There are other ways to control AC power, of course, and if a relay offends your sensibilities you can always opt for a solid state one.

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Pulse Oximetry Sensor Judges Your Coffee Roast

October 22, 2020 by 24 Comments

Breakout board for the MAX30101, which [Zach] used as the basis of his roast gauge. The sensor is at the top edge of the board.
Parts designed and marketed for a specific application can nevertheless still be useful in other ways, and whenever that happens, it’s probably the start of a pretty good hack. Using a sensor for something other than its intended purpose is exactly what [Zach Halvorson] did to make the Roast Vision device, which uses the MAX30101, a sealed optical sensor intended mainly for pulse oximetry and heart-rate monitoring.

[Zach] is instead using that sensor to measure the roast level of coffee beans, and assign a consistent number from 0 to 35 to represent everything from Very Dark to Very Light. Measuring a bean’s roast level is important to any roaster seeking accuracy and consistency, but when [Zach] found that commercial roast gauges could easily cost over a thousand dollars, he was sure he could do better.

[Zach] settled on using a Sparkfun MAX30101 breakout board to develop his device, and Sparkfun shared an informative blog post that demonstrates how making hardware and tools more accessible can help innovative ideas flourish. The Roast Vision device has a 3D printed enclosure, and a simple top-loading design with an integrated sample cup makes it easy to use. One simply puts about a teaspoon of finely-ground coffee into the sample cup, and the unit provides a measurement in a couple of seconds. Fortunately the sensor works just fine though an acrylic window which means the device can be sealed; a handy feature for a tool that will spend a lot of time around ground coffee.

The joys of fresh roasted coffee is something that is perfectly accessible to those making small batches at home. There are commercial options for small roasters of course, but should you wish to go the DIY route, check out our own Elliot Williams’ guide on making a low-cost DIY roaster.

WiFi Hacking Mr. Coffee

September 29, 2020 by 42 Comments

You wake up on a Sunday, roll out of bed, and make your way to the centerpiece of your morning, the magical device that helps you start your day: the coffee machine. You open the companion app, because everything has an app in 2020, and select a large latte with extra froth. As you switch open a browser to check Hackaday, the machine beeps. Then the built-in grinder cranks up to 100, the milk frother begins to whir, and the machine starts spraying water. Frantic, you look at the display for an error code and instead see a message instructing you to send $75 to a bitcoin wallet, lest your $300 machine become a doorstop.

Outlandish though it may seem, this has become quite a real possibility, as [Martin Hron] at the Avast Threat Labs demonstrates. In fact, he could probably make your modern macchiato machine do this without setting foot in your house (so long as it comes with a built-in ESP8266, like his did).

Building on others’ work that identified the simple commands that control the machine over it’s WiFi connection (nothing says “brew me a nice cup o’ joe” like 0x37), [Martin] reverse-engineered the Smarter Coffee companion app to extract and reverse engineer its firmware. He was actually able to find the entire firmware image packaged within the app- relatively uncommon in the world of Over-The-Air (OTA) updates, but convenient in this case. Using Interactive Disassembler (IDA) to sift through the firmware’s inner workings, he identified the functions that handle all basic operations, including displaying images on the screen, controlling the heating elements, and of course, beeping. From there, he modified the stock firmware image to include some malicious commands and ran an OTA update.

The mind-boggling part here is that not only was the firmware transmitted as unencrypted plaintext over unsecured WiFi, but the machine didn’t even require a user to confirm the update with a button press. With one quick reboot, the trap was set. The machine operated normally, while waiting for “Order 66,” causing it to turn all the heating elements on, spool up the built-in grinder, and beep. Constantly.

While a broken coffee machine seems relatively innocuous, there are some pretty significant lapses in hardware/firmware security here that, while avoidable, almost seem unnecessary in the first place. It makes us wonder- why does Mr. Coffee need a smartphone in the first place?

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