Switching Regulators: Mistake Fixing For Dummies

September 19, 2024 by Arya Voronova 31 Comments

Some time ago, while designing the PCB for the Sony Vaio replacement motherboard, I went on a quest to find a perfect 5 V boost regulator. Requirements are simple – output 5 V at about 2A , with input ranging from 3 V to 5 V, and when the input is 5 V, go into “100% duty” (“pass-through”/”bypass”) mode where the output is directly powered from the input, saving me from any conversion inefficiencies for USB port power when a charger is connected. Plus, a single EN pin, no digital configuration, small footprint, no BGA, no unsolicited services or offers – what more could one ask for.

As usual, I go to an online shop, set the parameters: single channel, all topologies that say “boost” in the name, output range, sort by price, download datasheets one by one and see what kind of nice chips I can find. Eventually, I found the holy grail chip for me, the MIC2876, originally from Micrel, now made by Microchip.

MIC2876 is a 5 V regulator with the exact features I describe above – to a T! It also comes with cool features, like a PG “Power good” output, bidirectional load disconnect (voltage applied to output won’t leak into input), EMI reduction and efficiency modes, and it’s decently cheap. I put it on the Sony Vaio board among five other regulators, ordered the board, assembled it, powered it up, and applied a positive logic level onto the regulator’s EN pin.

Immediately, I saw the regulator producing 3 V output accompanied by loud buzzing noise – as opposed to producing 5 V output without any audible noise. Here’s how the regulator ended up failing, how exactly I screwed up the design, and how I’m creating a mod board to fix it – so that the boards I meticulously assembled, don’t go to waste.

Some Background… Noise

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Mothbox Watches Bugs, So You — Or Your Grad Students — Don’t Have To

September 19, 2024 by Dan Maloney 8 Comments

To the extent that one has strong feelings about insects, they tend toward the extremes of a spectrum that runs from a complete fascination with their diversity and the specializations they’ve evolved to exploit unique and ultra-narrow ecological niches, and “Eww, ick! Kill it!” It’s pretty clear that [Dr. Andy Quitmeyer] and his team tend toward the former, and while they love their bugs, spending all night watching them is a tough enough gig that they came up with Mothbox, the automated insect monitor.

Insect censuses are valuable tools for assessing the state of an ecosystem, especially insects’ vast numbers, short lifespan, and proximity to the base of the food chain. Mothbox is designed to be deployed in insect-rich environments and automatically recognize and tally the moths it sees. It uses an Arducam and Raspberry Pi for image capture, plus an array of UV and visible LEDs, all in a weatherproof enclosure. The moths are attracted to the light and fly between the camera and a plain white background, where an image is captured. YOLO v8 locates all the moths in the image, crops them out, and sends them to BioCLIP, a vision model for organismal biology that appears similar to something we’ve seen before. The model automatically sorts the moths by taxonomic features and keeps a running tally of which species it sees.

Mothbox is open source and the site has a ton of build information if you’re keen to start bug hunting, plus plenty of pictures of actual deployments, which should serve as nightmare fuel to the insectophobes out there.

A Guide To Laser Cutting Metal, If You’ve Got The Cash

September 19, 2024 by Al Williams 9 Comments

While many of us now have laser cutters — either a K40-style machine or one of the newer high-output diodes — you probably don’t have one that cuts metal. True, some hobby lasers now offer IR laser heads with modest power to engrave metal. The xTool S1, for example, accepts a 2 W IR laser as an option, but we doubt it would cut through anything thicker than foil. However, there are a growing number of fiber and carbon dioxide lasers that can cut metal at semi-reasonable prices, and [All3DP] has a primer on the technology that is worth a read.

According to the post, CO₂ lasers are less expensive but require gas assist, can’t work with shiny metals well, and are finicky because of the mirrors and glass tube inside. Fiber lasers cost more, but don’t need gas, work on more materials, and have fewer parts that need maintenance or may be prone to damage. There are other kinds of lasers, but the post focuses on these, the most common ones.

Machines that can cut metal aren’t cheap. They start at about $10,000. However, prices are dropping and we remember when $10,000 would buy you what would today be a terrible oscilloscope, so maybe there’s hope for an impulse-buy metal-cutting laser one day.

It isn’t that diode lasers can’t cut metal at all, but the results are not terribly useful. What would you rather have? A metal cutter or a metal 3D printer?

Trees Turned Into Wind Turbines, Non-Destructively

September 18, 2024 by Bryan Cockfield 57 Comments

Trees and forests are an incredibly important natural resource — not only for lumber and agricultural products, but also because they maintain a huge amount of biodiversity, stabilize their local environments, and help combat climate change as a way to sequester atmospheric carbon. But the one thing they don’t do is make electricity. At least, not directly. [Concept Crafted Creations] is working on solving this issue by essentially turning an unmodified tree into a kind of wind turbine.

The idea works by first attaching a linear generator to the trunk of a tree. This generator has a hand-wound set of coils on the outside, with permanent magnets on a shaft that can travel up and down inside the set of coils. The motion to power the generator comes from a set of ropes connected high up in the tree’s branches. When the wind moves the branches, the ropes transfer the energy to a 3D printed rotational mechanism attached to a gearbox, which then pumps the generator up and down. The more ropes, branches, and generators attached to a tree the more electricity can be produced.

Admittedly, this project is still a proof-of-concept, although the currently deployed prototype seems promising. [Concept Crafted Creations] hopes to work with others building similar devices to improve on the idea and build more refined prototypes in the future. It’s also not the only way of building a wind energy generator outside of the traditional bladed design, either. It’s possible to build a wind-powered generator with no moving parts that uses vibrations instead of rotational motion as well.

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Creating A Twisted Grid Image Illusion With A Diffusion Model

September 18, 2024 by Maya Posch 4 Comments

Images that can be interpreted in a variety of ways have existed for many decades, with the classical example being Rubin’s vase — which some viewers see as a vase, and others a pair of human faces.

Where things get trickier is if you want to create an image that changes into something else that looks realistic when you rotate each section of it within a 3×3 grid. In a video by [Steve Mould], he explains how this can be accomplished, by using a diffusion model to identify similar characteristics of two images and to create an output image that effectively contains essential features of both images.

Naturally, this process can be done by hand too, with the goal always being to create a plausible image in either orientation that has enough detail to trick the brain into filling in the details. To head down the path of interpreting what the eye sees as a duck, a bunny, a vase or the outline of faces.

Using a diffusion model to create such illusions is quite a natural fit, as it works with filling in noise until a plausible enough image begins to appear. Of course, whether it is a viable image is ultimately not determined by the model, but by the viewer, as humans are susceptible to such illusions while machine vision still struggles to distinguish a cat from a loaf and a raisin bun from a spotted dog. The imperfections of diffusion models would seem to be a benefit here, as it will happily churn through abstractions and iterations with no understanding or interpretive bias, while the human can steer it towards a viable interpretation.

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Blowing Up Shell Scripts

September 18, 2024 by Bryan Cockfield 24 Comments

One of the most universal experiences of any Linux or Unix user is working through a guide or handbook and coming across an almost unbelievably complex line of code meant to be executed with a shell. At the time of encountering a snippet like this it’s difficult to imagine any human ever having written it in the first place, but with some dedication it is possible to tease out what these small bits of code do when they’re typed into the terminal and run (unless it’s something like :(){ :|:& };: but that’s another story entirely). [noperator] recently built a tool which helps users in this predicament understand these shell scripts by expanding them into a more human-intelligible form.

The tool is named sol and does much more than expanding shell one-liners into a readable format. It also provides an interactive shell environment where the user can explore the exploded code in detail, modify it in any way they see fit, and collapse it back down to a single line so it can easily be sent to other users. It can be used with most of the major text editors as well as piped directly to standard input, and has a number of other options as well such as custom configurations and the ability to see non-standard bits of code that might not be compatible from one shell environment to another, as well as helping to translate those bits of code.

[noperator] has made the code available in the linked GitHub page for anyone curious about its use, and has a to-do list for future versions of the tool as well including adding support beyond bash. We’d definitely recommend a tool like this especially if you’re still relatively new to bash scripting (or shell scripting in general) and, as always, we’d just to remind everyone not to blindly copy and paste commands into their terminal windows. If you’re the type of person to go out on a limb and run crazy commands to see what they actually do, though, make sure you’re at least logged into the right computer first.

Upgraded Raster Laser Projector Goes RGB

September 18, 2024 by Dave Rowntree 10 Comments

We’ve covered a scanning laser project by Ben Make’s Everything last year, and now he’s back with a significant update. [Ben]’s latest project now offers a higher resolution and RGB lasers. A couple of previous versions of the device used the same concept of a rotating segmented mirror synchronised to a pulsed laser diode to create scanlines. When projected onto a suitable surface, the distorted, pixelated characters looked quite funky, but there was clearly room for improvement.

More scanlines and a faster horizontal pixel rate

The previous device used slightly inclined mirrors to deflect the beam into scanlines, with one mirror per scanline limiting the vertical resolution. To improve resolution, the mirrors were replaced with identically aligned mirrors of the type used in laser printers for horizontal scanning. An off-the-shelf laser galvo was used for vertical scanning, allowing faster scanning due to its small deflection angle. This setup is quicker than then usual vector galvo application, as the smaller movements require less time to complete. Once the resolution improvement was in hand, the controller upgrade to a Teensy 4 gave more processing bandwidth than the previous Arduino and a consequent massive improvement in image clarity.

Finally, monochrome displays don’t look anywhere near as good as an RGB setup. [Ben] utilised a dedicated RGB laser setup since he had trouble sourcing the appropriate dichroic mirrors to match available lasers. This used four lasers (with two red ones) and the correct dichroic mirrors to combine each laser source into a single beam path, which was then sent to the galvo. [Ben] tried to find a DAC solution fast enough to drive the lasers for a proper colour-mixing input but ended up shelving that idea for now and sticking with direct on-off control. This resulted in a palette of just seven colours, but that’s still a lot better than monochrome.

The project’s execution is excellent, and care was taken to make it operate outdoors with a battery. Even with appropriate safety measures, you don’t really want to play with high-intensity lasers around the house!

Here’s the previous version we covered, a neat DIY laser galvo using steppers, and a much older but very cool RGB vector projector.

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