3D Printing Has Evolved Two Filament Standards

September 29, 2015 by Brian Benchoff 56 Comments

We’re far beyond the heyday of the RepRap project, and the Hackaday tip line isn’t seeing multiple Kickstarters for 3D printers every week. In a way, this is a bit of a loss. The rapid evolution of the low-cost 3D printer seen in the first half of this decade will never be matched, and from now on we’ll only see incremental improvements instead of the revolutionary steps taken by the first Prusa, the first Printrbot, and even the Makerbot Replicator.

This doesn’t mean everything is standardized. There’s still enough room for arguing over deltas versus Cartesians, beds moving on the Y axis versus moving along the Z, and a host of other details that make the current crop of printers so diverse. One of these small arguments is especially interesting: the diameter of the filament. Today, you can get any type of plastic you want, in any color, in two sizes: 1.75 and 3mm. If you think about it, it’s bizarre. Why on Earth would filament manufacturers, hot end fabricators, and even printer manufacturers decide to support two different varieties of the same consumable? The answer is a mix of a historical choice, engineering tradeoffs, and an absolutely arbitrary consequence of what 3D printers actually do.

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Gathering The Hacking Community Of Zurich

September 29, 2015 by Sophi Kravitz 3 Comments

When my Swiss cousin-in-law sent us her wedding invitation, I didn’t immediately think I’d get to see Hackaday.io user [antti.lukats‘] tiny FPGA projects as part of the deal. I’m really glad that I came to Switzerland for the wedding, and also got to be a part of an awesome meetup in Zurich’s Fablab. [Antti], who was at the meetup, is pictured above holding a small tube full of FPGAs, he’s a Hackaday Prize Best Product finalist with FPGA project DIPSY.

As is becoming the norm for Hackaday meetups, we ask people to bring projects. We then count all the people who want to present something and squeeze all the presentations into just about 90 minutes. Before and after the lightening talks, there’s always plenty of time to walk around and see individual projects, meet people and of course eat and drink.

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Autodesk Open Sources Ember 3D Printer

September 29, 2015 by Al Williams 20 Comments

If you’ve ever been interested in what goes on inside a (roughly) $6000 DLP stereolithography printer, you might want to check out the recent announcement from Autodesk that open sources their electronics and firmware for their Ember 3D printer. The package includes the design files and code for their controller (which is more or less a BeagleBone black with a USB hub, and more memory. It also has two AVR controllers for motor and light control.

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Quantum Computing Kills Encryption

September 29, 2015 by Elliot Williams 79 Comments

Imagine a world where the most widely-used cryptographic methods turn out to be broken: quantum computers allow encrypted Internet data transactions to become readable by anyone who happened to be listening. No more HTTPS, no more PGP. It sounds a little bit sci-fi, but that’s exactly the scenario that cryptographers interested in post-quantum crypto are working to save us from. And although the (potential) threat of quantum computing to cryptography is already well-known, this summer has seen a flurry of activity in the field, so we felt it was time for a recap.

How Bad Is It?

If you take the development of serious quantum computing power as a given, all of the encryption methods based on factoring primes or doing modular exponentials, most notably RSA, elliptic curve cryptography, and Diffie-Hellman are all in trouble. Specifically, Shor’s algorithm, when applied on a quantum computer, will render the previously difficult math problems that underlie these methods trivially easy almost irrespective of chosen key length. That covers most currently used public-key crypto and the key exchange that’s used in negotiating an SSL connection. That is (or will be) bad news as those are what’s used for nearly every important encrypted transaction that touches your daily life.

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Minimal Mighty Mite

September 29, 2015 by Elliot Williams 23 Comments

If you’re getting started building your own ham radio gear, it’s hard to imagine a more low-tech transmitter than the Mighty Mite, but [Paul Hodges, KA5WPL] took it one step further and rolled his own variable capacitor. (That’s the beer can with tape and alligator clips that you see on the left.)

A Mighty Mite is barely a radio at all. One transistor, capacitor, crystal and inductor in the form of a bunch of wire wrapped around a pill bottle form a minimalist oscillator, and then by keying this on and off with a switch, you’re sending Morse code. [Bill Meara], of the Soldersmoke Podcast, has been a passionate advocate of the Mighty Mite, suggesting that it can be made by scrounging the 3.57954 MHz colorburst crystal from an old analog TV set, which tunes the radio to a legal frequency for ham radio operators. (It will also probably work with other low-MHz crystals from your junkbox, but it won’t necessarily be legal.)

If the crystal is “easily” scavengeable, and the rest of the radio is easily home-made, the tuning capacitor (obtainable from old AM/FM radios) can become the sticking point. So [Paul] cut up two aluminum “beverage” cans, wrapped the inner one in electrical tape, hooked up wires and made his own variable capacitor. By sliding the cans in or out so that more or less of them overlap, he can tune the radio to exactly the crystal’s natural frequency.

If you’re interested in building a Mighty Mite, you should definitely look at the topic on Soldersmoke. There are more build instructions online as well as plans for an optional filter to take off the harmonics if you’re feeling ambitious.

If you’re not a Morse code wiz, we can’t help but note that you could replace the key with a simple FET (we’d use a 2N7000, but whatever) and then you’ve got the radio under microcontroller control. Scavenge through Hackaday’s recent Morse code projects for ideas, and we’re sure you’ll come up with something good.

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The Pizza Button

September 29, 2015 by James Hobson 24 Comments

How often have you ever wanted a pizza but reaaaaaaally didn’t want to get off the couch to go order, or god forbid, actually go to a pizzeria to pick one up? Well [Brody Berson] has the solution for you! He re-purposed an Amazon Dash button to order himself Domino’s Pizza with the press of a button.

He was originally inspired by our recent post about hacking the Amazon Dash button to do whatever you want — and whatever he wanted was a pizza button. He admits he was inspired by the bachelor years gone by where this would have been really, really handy — apparently he even ordered McDonalds through Postmates once!

It’s pretty simple too — all he needed to do was a bit of coding. Someone had already made a specific Domino’s Pizza API, and thanks to the interest in the Dash button, he was able to find everything he needed to mash together a one-push-button-pizza-delivery-device. Continue reading “The Pizza Button” →

Hackaday Prize Semifinalist: CNC Becomes Pick And Place

September 28, 2015 by Brian Benchoff 25 Comments

In the 80s and 90s, building a professional quality PCB was an expensive proposition. Even if you could afford a few panels of your latest board, putting components on it was another expensive process. Now, we have cheap PCBs, toaster-based solder ovens, and everything else to make cheap finished boards except for pick and place machines. ProtoVoltaics’ semifinalist entry for the Hackaday Prize is the answer to this problem. They’re taking a cheap, off-the-shelf CNC machine and turning it into a pick and place machine that would be a welcome addition to any hackerspace or well-equipped garage workshop.

Instead of building their own Cartesian robot, ProtoVoltaics is building their pick and place around an X-Carve, a CNC router that can be built for about $1000 USD. To this platform, ProtoVoltaics is adding all the mechanics and intelligence to turn a few webcams and a CNC machine into a proper pick and place machine.

Among the additions to the X-Carve is a new tool head that is able to suck parts out of a reel and spit them down on a blob of solder paste. The webcams are monitored by software which includes CUDA-accelerated computer vision.

Of course a pick and place machine isn’t that useful without feeders, and for that, ProtoVoltaics built their own open source feeders. Put all of these elements together, and you have a machine that’s capable of placing up to 1000 components per hour; more than enough for any small-scale production, and enough for some fairly large runs of real products.

You can check out some of the videos for the project below.