Hackaday Meetup At SXSW

March 6, 2015 by 2 Comments

Each year the giant South by Southwest (SXSW) festival descends on Austin, Texas. It attracts droves of music lovers, among them an ocean of our kind of tech geeks. This year the crowd will trend evermore in that direction since Hackaday has decided to be there too!

In addition to scouring the crowd for awesome tech, we have a booth and are hosting an organized Hackaday meetup on Friday 3/13 at 11:00am. It’s free to all so put it on your calendar now! Several of our Hackaday crew will be there, we’re bringing cool hardware, and of course we’ll have some swag in tow the most hardcore of hackers.

This is one chance to talk about our passion: hardware development. We’ll be discussing the concept of focused and sustained efforts at building hardware as individuals, small teams, and a growing community. We know this is possible… we saw a lot of it with The Hackaday Prize and had a great look at one type of distributed development process through Developed on Hackaday which followed the Mooltipass project. Of course it’s not a lecture so bring your own ideas while we all chew the fat of what the future needs to look like.

As we mentioned, we have a booth at SXSW Create. Entry is again free to all and runs 11am-6pm for three days — find us in one of the four corner stalls. There we will be exhibiting the hardware from SatNOGS, ChipWhisperer, PortableSDR, Open Science Tricorder, and RamanPi. Don’t know what’s notable about these projects? They all won big for sharing the details of their future tech designs.

So, find us there! Give a shout on Twitter if you wonder what’s going on (we’re always looking for a good impromptu beer meetup or taco crawl). @hackaday, @hackadayio, @hackadayprize

Hacklet 37 – Nixie Projects

March 6, 2015 by 18 Comments

Nothing quite beats the warm glow of a tube. What better way to enjoy that glow than to use it to read numbers? Nixie tubes were created by Haydu Brothers Laboratories, and popularized by Burroughs Corp in 1955. The name comes from NIX I – or “Numeric Indicator eXperimental No. 1”. By the mid 1970’s, seven segment LED’s were becoming popular and low-cost alternatives to Nixies, but they didn’t have the same appeal. Nixie tubes were manufactured all the way into the 1990’s. There’s just something about that tube glow that hackers, makers, and humans in general love. This week’s Hacklet highlights the best Nixie (and Nixie inspired) projects on Hackaday.io!

temperatureDisplayWe start with [Sascha Grant] and Nixie Temperature Display. [Sascha] mixed an Arduino, a Dallas DS18B20 Temperature sensor, and three IN-12A Nixie tubes to create a simple three digit temperature display. We really love the understated laser-cut black acrylic case. An Arduino Pro Micro reads the Dallas 1-wire sensor and converts the temperature to BCD. High voltage duties are handled by a modular HV power supply which bumps 9V up to the required 170V.  Controlling the Nixie tubes themselves are the classic K155ID1 BCD to decimal converter chips – a favorite for clock builders.

 

driverNext up is [Christoph] with Reading Datasheets and Driving Nixie Tubes. Chips like the K155ID1, and the 74141 make driving Nixie tubes easy. They convert Binary Coded Decimal (BCD) to discrete outputs to drive the cathodes of the Nixie. More importantly, the output drivers of this chip are designed to handle the high voltages involved in driving Nixie tubes. These chips aren’t manufactured anymore though, and are becoming rare. [Christoph] used more common parts. His final drive transistor is a MPSA42 high voltage NPN unit. Driving the MPSA42’s is a 74HC595 style shift register. [Christoph] used a somewhat exotic Texas Instruments TPIC6B595 with FET outputs, but any shift register should work here. The project runs on a Stellaris Launchpad, so it should be Arduino compatible code.

fixietube[Davedarko] has the fixietube clock. Fixietube isn’t exactly a Nixie. It’s an LED based display inspired by Nixie tubes. Modern amber LEDs aren’t quite the same as classic Nixies, but they get pretty darn close. [Dave] designed a PCB with a 3×5 matrix of LEDs to display digits. A few blue LEDs add a bit of ambient light. The LEDs are driven with a 74HC595 shift register. The entire assembly mounts inside a tiny glass jam jar, giving it the effect of being a vacuum tube. The results speak for themselves – fixietubes certainly aren’t Nixies, but they look pretty darn good. Add a nice 3D printed case, and you’ve got a great project which is safe for anyone to build.

openNixieFinally, we have [Johnny.drazzi] with his Open Nixie Clock Display. [Johnny] has been working on Open Nixie for a few years. The goal is to create a Nixie based clock display which can be driven over the SPI bus. So far, [Johnny] has 6 Russian IN-12 tubes glowing with the help of the ubiquitous K155ID1 BCD to decimal converter. The colons of the clock are created with two INS-1 neon indicators. [Johnny] spends a lot of time analyzing the characteristics of a Nixie tube – including the strike voltage, and steady state current. If you’re interested in building a Nixie circuit yourself, his research is well worth a read!

Not satisfied? Want more Nixie goodness? Check out our Nixie tube project list!

That’s about all the time we have for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

DIY Thermal Insert Press

March 6, 2015 by 38 Comments

You might not know what a threaded insert is, but chances are you’ve seen one before. Threaded inserts are small metal (typically brass) inserts that are pressed into plastic to give a strong point of attachment for bolts and screws. These inserts are a huge step up from screwing or bolting directly into tapped plastic holes since the brass threads are very strong compared to the plastic. The only major downside to these inserts is that the press to install them is incredibly expensive. Thankfully, [Alex Rich] came up with a cheap solution: a modified soldering iron mounted to an Arbor press.

Commercial threaded insert presses typically use ultrasonic welding or heat welding to fuse inserts with plastic. [Alex] chose the simple route and went with heat welding, which (as you might imagine) is way simpler than ultrasonic welding. To provide the heat, [Alex] mounted a 100W Weller soldering iron to the press, which he says handles the impact with no problem. Unfortunately the copper tips of the Weller just wouldn’t hold up to the impact, so [Alex] made his own tips out of some brass he turned on a lathe.

If, like most people, you don’t have the capability of making injection-molded cases, let alone an Arbor press on hand, you’re not out of luck! Using this same technique people have successfully added thermal inserts to 3d-printed parts using a soldering iron and much smaller DIY presses. Have any ideas on how you could use thermal inserts in your 3d prints? Let us know in the comments.

Artist Inadvertently Builds Hodoscope

March 6, 2015 by 31 Comments

A Hodoscope is an instrument used to determine the trajectory of charged particles. It’s built out of a three-dimensional matrix of particle detectors – either PIN diodes or Geiger tubes – arranged in such a way that particles can be traced along coincident detectors, revealing their trajectory.

This is not a hodoscope. It’s a chandelier. This chandelier is made of 92 individual Geiger tubes, each connected to a single LED fixture and a speaker. When a charged particle flies through the room and hits a Geiger tube, the light fixture lights up, a ‘click’ plays on the speaker, and the entire room is enveloped in light for a short moment in time. If, however, that charged particle continues on to another Geiger tube, the trajectory of the particle can be deduced.

The purpose of the installation – beside just being art or something – is to show the viewer sources of radiation and normal levels of radioactivity due to terrestrial and cosmic sources. Of course the spacing of these detectors is rather large – it’s made to fit in a gallery – and there is no connection between the detectors, making a coincident circuit impossible. If you want a real hodoscope, here you go.

This installation can be seen at the Burchfield Penney Art Center in Buffalo, NY through April 12. If you’re in the area, go there and eat a banana. Video below. Thanks [David] for the tip.

Continue reading “Artist Inadvertently Builds Hodoscope” →

Cheap, Dirty And Perfect V-Groove Foam Cutter

March 5, 2015 by 13 Comments

If the only tool you have is a hammer, everything looks like a nail. Conversely, if you have the right tool for every job, it makes the difference between pro and amateur. [ftregan] needs to cut perfect V-grooves in foam for many of his projects, especially building RC planes. He wasn’t too satisfied with the results using his Xacto knife. And a proper tool was going to set him back by almost $25, but following that example he built his own version of the tool for much less.

Two pieces of wood cut at a 45 degree angle are held between two flat support pieces. A pair of regular shaving blades form the cutting elements. While it looks simple, it’s important to get the angles and blade directions correct. A central wooden wedge holds the two blades in place. He also added a small guide marker that let’s you cut precise straight grooves. [ftregan] built the tool to allow cutting 6mm thick foam but given that it’s so quick and cheap to build, we guess it’s easy to make a few of these to allow cutting different thicknesses of foam. We’re sure that many of you will find different or better ways of doing this, but considering [ftregan] spent just 15 minutes cooking this up, it’s not too bad, especially since the results are mighty good.

Another method of cutting foam is with hot wire. Check out this DIY Foam Cutter that we featured earlier.

Incubating Resin Prints Through The Chilly Months

March 5, 2015 by 5 Comments

FormLabs resins operate best between the comfortable temperature range of 18 – 28°C (64 – 82°F). For many of us experiencing the chillier weather these days, our garage workshops can easily drop below those temperatures and cause our prints to fail. Rather than hunker down for the freeze and wait for the world outside to defrost, [MarkStrohbehn] has discovered a budget heating technique that heats the print chamber from the inside instead.

This trick comes in two parts. First, to bring the temperature up, [Mark] installed an egg incubator inside the chamber using a powerful magnet attached to the fixture containing the lead screw. Next, to maintain the warm temperature, he’s taped together an insulating jacket composed of several layers of off-the-shelf mylar emergency blankets. Finally, he’s managed to slip the egg incubator power cable cleanly under the FormLabs lid without triggering the open-lid sensor. This hack is staggeringly simple but effective at reducing the odds of failed prints through the cold weather. Best of all, the modifications are far less invasive than other upgrades made to 3D printers, as it requires no modification of the Form1+. For those of us who haven’t seen the sun in a few months, rest assured that you can still churn out parts.

Big Jacobs Ladder

11,000 Volt Jacob’s Ladder Sounds Like A Lightsaber

March 5, 2015 by 35 Comments

In the high-voltage world, a Jacob’s ladder is truly a sight to behold. They are often associated with mad scientist labs, due to both the awesome visual display and the sound that they make. A Jacob’s ladder is typically very simple. You need a high voltage electricity source and two bare wires. The wires are placed next to each other, almost in parallel. They form a slight “V” shape and are placed vertically. The system acts essentially as a short-circuit. The voltage is high enough to break through the air at the point where the wires are nearest to each other. The air rises as it heats up, moving the current path along with it. The result is the arc slowly raising upwards, extending in length. The sound also lowers in frequency as the arc gets longer, and once [Gristc] tuned his system just right the sound reminds us of the Holy Trilogy.

We’ve seen these made in the past with other types of transformers that typically put out around 15,000 Volts at 30mA. In this case, [Gristc] supersized the design using a much beefier transformer that puts out 11,000 Volts at 300mA. He runs the output from the transformer through eight microwave oven capacitors as a ballast. He says that without this, the system will immediately trip the circuit breakers in his house.

In the demo video below, you can see just how large the arc is. It appears to get about 10 inches long before breaking with a sound different from any Jacob’s ladders we’ve seen in the past as well. Continue reading “11,000 Volt Jacob’s Ladder Sounds Like A Lightsaber” →