Hacklet #4 — PCB Tools And Wristwatches

June 20, 2014 by Adam Fabio 2 Comments

The Hackaday Prize is heating up! When we set up the prize, we expected to see some incredible entries, and you guys haven’t let us down. Projects like SatNOGS, which aims to create a global network of satellite ground stations, or OpenMV, a low-cost Python powered vision module, are seriously blowing us away.

We’re starting to give away some prizes through community voting and there’s still plenty of time for you to enter. Check out The Hackaday Prize page for the full details.

Low Cost Printed Circuit Board Tools

We’ve seen mills, lathes, CNC machines and 3D printers, but if there is any device that gets a hardware hacker’s attention, it’s a pick and place machine. In the PCB industry these machines pick up thousands of parts every hour, perfectly placing them on printed circuit boards. The downside is they’re incredibly expensive. The cheapest Chinese machines without vision start in the $4000 USD price range.

[Neil] aims to break down those price barriers with a $300 Pick and Place Machine that doubles as a 3D printer. He’s using delta 3D printer hardware to do it, and he’s throwing in everything! OpenCV based vision, multiple tool heads, reel and tray pick up, [Neil] has covered all the major points. He can’t do it alone though, so he’s looking for help. Check it out, and give him a hand (or a skull)!

A low-cost pick and place machine will need printed circuit boards to work on. Not to worry, [shlonkin] has you covered with his PCB mill for under $10. Built from recycled printers, an Arduino, and host software written in processing, [shlonkin] has already posted impressive photos of boards his machine has milled. The main problem [shlonkin] has run into is longevity with plastic parts. In his most recent update, he’s looking for ideas. Can you help him?

Digital Watches

Anyone will tell you that digital watches are a pretty neat idea. With the era of smartwatches upon us, more than one hacker has delved into building their own timepiece. We’re happy to report that most of them even tell time.

[Walltech] has gone all out to create the ultimate watch. His OLED Smart Watch 6.0 is the culmination of years of work. The watch features a 1.5” OLED display, an SD card slot, and a vibrator motor. It has Bluetooth 4.0 to connect to the world, and an Atmel ATmega32u4 as its brain. A 500mAh battery will power the watch for 18-24 hours per charge.

[Walltech] plans to make it do everything from SMS and email notifications to music streaming. Don’t see a feature you want? Add it! Smart Watch 6.0 Is completely open source, so you can hop into the code and hack away!

On the other side of the spectrum is [askoog89’s] Tilt Touch Time, which utilizes those awesome bubble LED displays some of us remember from the 70’s. The retro look is only 3D printed skin deep though, as [askoog89] is using an ATtiny2313 processor. Atmel’s Qtouch is providing the capacitive touch sensing, while a tilt sensor helps Tilt Touch Time live up to its name. [Askoog89] has submitted his watch to The Hackaday Prize, so he’s trying to figure out a way to use the touch sensor to sync time with a PC. If that doesn’t work out, we bet those bubble LEDs would make great light sensors for some monitor-blink-sync action.

Fallout fans have seen plenty of PIP boys here on Hackaday, but have you seen [jara’s] PIP Watch? This Personal Information Panel is going big on size but low on power with a 3 inch e-ink display. [Jara] is using an STM32F101 ARM Cortex-M3 CPU, so he’s got plenty of processing power at his disposal. He’s connecting to the world through a Bluetooth serial link. All he needs is a Geiger counter, and he’s good to go!

That’s it for this week’s Hacklet, stay tuned for next week when we bring you more of what’s happening at Hackaday.io!

Pwn Your GoPro: Scripting, WiFi, And Bus Hacking

June 20, 2014 by Jeremy Cook 18 Comments

GoPro cameras come out of the box with a huge set of features. Most people will be satisfied, or possibly even overwhelmed by the available options, but if you’re able to do some of these hacks, you’ll be able to expand your camera’s capabilities even more. They can, however, void your warranty, so as with most hacking, do these at your own risk.

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Adding Spindle Direction And Coolant Control To Your CNC Machine

June 20, 2014 by Rich Bremer 11 Comments

CNC3020 spindle direction control and coolant system

[Peter] is back at it, again modding his CNC3020 router. This time he’s adding a coolant system and spindle direction control. If you have ever tried cutting plexiglass using a mill, router or even a band saw, then you know it is common for those plastic chips to melt together and form a crusty trail of goobers directly behind the cutting tool. Turning down the spindle speed helps a little but the intent of the coolant system is to eliminate the globular mess all together.

It appears the coolant flow is open loop, meaning the initial coolant reservoir is not replenished automatically. The coolant starts in a container and is moved via a pump through a silicone hose. At the end of the hose there is a nozzle mounted to the Z axis which points the coolant stream at the tool bit. The nozzle is plastic and made from a re-purposed and modified flux application container. [Peter] took advantage of the machine’s bed being made of slotted extruded aluminum. The bed catches the coolant which then travels down the channels to the front of the machine where it is collected in a custom made bin. The parts of this plexi bin were actually cut out using this machine! Gravity then drains the contents of this bin into another container residing at a lower altitude.

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The Ultimate Tiny Altimeter

June 20, 2014 by Brian Benchoff 11 Comments

altimeter

While traditionally a project geared more toward the model rocket crowd, a lot of people are flying quadcopters these days, and knowing the altitude your RC aircraft reached is a nice thing to know. [Will] came up with a very nice, very small, and very lightweight altimeter that’s perfect for strapping to microquads, their bigger brothers, and of course model rockets. As a nice bonus, it also looks really cool with an exceedingly retro HP bubble display.

The components used in this tiny altimeter include a MEMS altitude and pressure sensor, HP bubble display featuring four seven-segment LEDs, an Arduino Pro Mini, and a tiny 40 mAh LiPo capable of powering the whole contraption for hours.

In the video below, [Will] shows off the functions of his altimeter, sending it aloft on a quadcopter to about 100 ft. There are settings for displaying the minimum, maximum, and delta altitudes, all accessed with a single button.

While it’s not the most feature packed altimeter out there, it’s still much better than commercial offerings available for the model rocket crowd.

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BeagleBone Blacks Still Not Available, Here’s Blue Steel

June 19, 2014 by Brian Benchoff 63 Comments

zoolander

The BeagleBone Black has been featured in an improbable number of awesome project, ranging from driving thousands of LEDs for a video display, to 3D printer controller boards. There’s a lot you can do with a tiny Linux board that’s much more powerful than the Raspberry Pi – if you can find one, that is. The BeagleBone Black has been out of stock everywhere for months now, with little sign of when distributors will receive some new stock.

Luckily, the BeagleBone Black is open source. Anyone can make them. Finally, someone did. It’s called Blue Steel, and notwithstanding the inevitable Zoolander references, it’s pretty much the same as the BeagleBone Black we all know and love.

There are a few differences between Blue Steel and the BeagleBone Black: Blue Steel doesn’t have an HDMI output, and the 4GB of on-board Flash featured on the BeagleBone isn’t found on Blue Steel. Still, it has the same processor, same amount of RAM, and the same connectors found in the BeagleBone Black.

You can pre-order Blue Steel here, with the boards eventually shipping at the end of the month. It’s the same price as the BeagleBone Black, not ideal considering the missing HDMI port and Flash storage. Still, you can actually buy it now, something you can’t say about the BeagleBone.

Clever Re-purposing Of A Power Drill Results In A Mini Wood Lathe

June 19, 2014 by James Hobson 25 Comments

Power Drill Wood Lathe

Ever use a lathe? No? Neither had [Jack Hauweling], but that didn’t stop him from building his own and learning how!

Lathes are a lot of fun, especially for small wood working projects. Using mostly wood and a few small pieces of hardware, [Jack] was able to build one in an afternoon that works quite well!

He’s using a cheap corded power drill to drive the work piece, but what we really like is how he made the spur center and spur live center out of a few pieces of threaded rod and a standoff. It’s a simple system that lets him secure the work piece fairly easily simply by tightening the threaded shaft of the live center.

In the video after the break he goes through the entire build process and even shows off his first attempts at using the lathe — he actually was able to make a very nice tool grip on his third try!

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THP Hacker Bio: Infinityis

June 19, 2014 by Mike Szczys 4 Comments

That profile picture is full of pure joy! Meet [infinityis], aka [David Hoelscher] — don’t worry, we’re not revealing his secret identity; he posted his real name on his profile page.

His entry for The Hackaday Prize is a functional show piece to greet guests when they step into his home. His Waterfall Wall will serve as a way to separate the living space from the entryway. The top portion of it is a water feature which will be edge-lit with LEDs whose color will be controlled wirelessly. The bottom part of the wall will provide some storage space.

Join us after the break to find out more about [David], and check out his THP video for a brief introduction to his Waterfall Wall.

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