Wall-Climbing Robot Grabs Prize

May 19, 2020 by Bryan Cockfield 24 Comments

Gravity is a nice thing to have most of the time, but sometimes it would be nice to be able to ignore it for certain applications. Rock climbing, for example, would be much easier, as would performing bridge inspections in the way that a group of mechanical engineering cadets (students) at The Citadel, a military college in South Carolina, were tasked with doing. Frustrated with the amount of traffic backups that normal bridge inspections caused, they invented a robot that defies gravity, and won a $10k prize for their efforts.

The result is essentially an RC car with a drone built in, or looking at it another way it’s a drone with wheels. The car is able to drive on vertical surfaces to inspect the bridges by using its propellers to force itself onto the surface. The lack of complicated moving parts or machinery, like a cable suspension system or other contraption, makes this device exceptionally versatile for the task at hand, reduces the amount of time needed for inspections, and can do them more safely and without closing lanes of traffic. The group hopes to build a second prototype soon and present it to the Department of Transportation for approval for more widespread use.

The need for tools like these is in high demand now as well, especially in the United States where crumbling infrastructure is often not thought about, taken seriously, or prioritized. Even for bridges that aren’t major pieces of infrastructure, tools like these will prove to be very useful.

Thanks to [Ben] for the tip!

Foamboard Makes For A Light Hovercraft

May 12, 2020 by Al Williams 3 Comments

If we are to believe many science fiction movies, one day throngs of people wearing skin-tight silver spandex jumpsuits will be riding around on hovercraft. Hovercraft haven’t really taken the world by storm, but [Fitim-Halimi] built his own model version and shows you how he did it. You can see the little craft moving in the video below.

In theory, a hovercraft is pretty simple, but in practice they are not as easy as they look. For one thing, you need a lot of air to fill the plenum chamber to get lift. That’s usually a noisy operation. The solution? In this case, a hairdryer gave up its motor for the cause. In addition, once floating on a near-frictionless cushion of air, you have to actually move without contacting the ground. Like many real hovercraft, this design uses another fan to push it along. You can see in the video that the designer uses Jedi hand motions to control the vehicle.

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Surgery Robot Is A Real Cut Up

May 7, 2020 by Adam Fabio 23 Comments

A robot that performs surgery is a serious thing. One bug in the control system could end with disaster. Unless of course, you’re [Michael Reeves], in which case disaster is all part of the fun. (Video, embedded below.)

Taking inspiration from The da Vinci Surgical System, [Michael] set out to build a system that was faster, while still maintaining precision. He created a belt drive gantry system, not unlike many 3D printers, laser cutters, or woodworking CNC machines. Machines like this often use stepper motors. [Michael] decided to go with [Oskar Weigl’s] ODrive and brushless motors instead. The ODrive is on open source controller which turns off the shelf brushless motors — such as those found in R/C planes or hoverboards, into precision industrial servos. Sound familiar? ODrive was an entrant in the 2016 Hackaday Prize. [Michael] was even able to do away the ubiquitous limit switch by monitoring current draw with the ODrive.

It all adds up to a serious build. But this is [Michael “laser eye” Reeves] after all. The video is meant to be entertaining, with a hidden payload of education and inspiration. The fun starts when he arms the robot with a giant kitchen knife and performs “surgery” on a pineapple. If you want to know what happens when mannequins and fake blood enter the picture, then watch the video after the break.

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Given Enough Time, Even A Circle Can Get Complicated

May 5, 2020 by Tom Nardi 14 Comments

With the weather getting a little nicer, [Michael] thought that running some plant hangers off on his CNC router would be a simple stay-at-home project. After all, you just need to cut a couple circles out of a sheet of plywood…right?

Sure, but [Michael] realized that simply cutting out a ring wasn’t a very efficient approach. Unless you happen to need progressively smaller plant hangers, or maybe a new set of drink coasters, the center disc ends up being wasted material. That might not have been a big deal a few months ago, but when a trip to the Home Depot for more plywood could literally be hazardous to your health, that kind of inefficiency just won’t do.

He reasoned it would be better to break the ring down into sections, which could easily be nested so they fit neatly on a square plywood panel. Of course, now those sections need to be connected to each other in a way that’s strong enough for the ring to hold up the weight of the plant.

So that means extra pieces need to be cut out to serve as braces, and you’ll need to screw it all together, so better add some nuts and bolts to the BOM. You’ll probably want some eye bolts as well, but in a pinch you could just weld washers to the heads of screws like [Michael] did once he ran out of the good stuff.

Some would argue that the time [Michael] spent coming up with this revised design is more valuable than the wood he avoided wasting, which might be true if he was on the job and getting paid hourly. But when it’s a personal project, and quarantine has made sourcing materials difficult, we think it’s a fantastic example of working with what you’ve got on hand.

Underwater Crawling Soft Robot Stays In Shape

April 23, 2020 by Moritz v. Sivers 9 Comments

When you think of robots that were modeled after animals, a brittle star is probably not the first species that comes to mind. Still, this is the animal that inspired [Zach J. Patterson] and his research colleagues from Carnegie Mellon University for their underwater crawling robot PATRICK.

PATRICK is a soft robot made from molded silicone. Each of his five limbs contains several shape memory alloy (SMA) springs which can be contracted through Joule heating thereby causing the limbs to bend. The robot’s control board is sending and receiving commands via Bluetooth Low Energy from a nearby computer. To control PATRICK’s motion the researchers constructed a closed-loop system where an offboard OpenCV based camera system is constantly tracking the robot. As shown in the video below with an average velocity of 1 cm/s, PATRICK’s movement is a bit sluggish but the system is supposedly very robust against uncertainties in the environment.

In the future [Zach J. Patterson et al.] would like to improve their design by giving the robot the ability to grasp objects. Ultimately, also the offboard camera should be replaced with onboard sensors so that PATRICK can navigate autonomously.

Soft robots like artificial jellyfish are especially useful underwater and sometimes almost cross the boundary to organic life.

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New Part Day: An Open Source Ethernet Switch In The Palm Of Your Hand

April 21, 2020 by Tom Nardi 91 Comments

When you can get a WiFi-enabled microcontroller for $3, it’s little surprise that many of the projects we see these days have ditched Ethernet. But the days of wired networking are far from over, and there’s still plenty of hardware out there that can benefit from being plugged in. But putting an Ethernet network into your project requires a switch, and that means yet another piece of hardware that needs to get crammed into the build.

Seeing the need for a small and lightweight Ethernet switch, BotBlox has developed the SwitchBlox. This 45 mm square board has everything you need to build a five device wired network, and nothing you don’t. Gone are the bulky RJ45 jacks and rows of blinkenlights, they won’t do you any good on the inside of a robot’s chassis. But that’s not to say it’s a bare bones experience, either. The diminutive switch features automatic crossover, support for input voltages from 7 V all the way up to 40 V, and management functions accessible over SPI.

If you want to get up and running as quickly as possible, a fully assembled SwitchBlox is available to purchase directly from BotBlox for £149.00. But if you’re not in any particular rush and interested in saving on cost, you can spin up your own version of the Creative Commons licensed board. The C++ management firmware and Python management GUI isn’t ready for prime time just yet, but you’ll be able to build a “dumb” version of the switch with the provided KiCad design files.

The published schematic in their repo uses a Microchip KSZ8895MQXCA as the Ethernet controller, with a Pulse HX1344NL supplying the magnetics for all the ports in a single surface mount package. Interestingly, the two images that BotBlox shows on their product page include different part numbers like H1102FNL and PT61017PEL for the magnetics, and the Pulse H1164NL for the Ethernet controller.

Make Networks Wired Again

There’s no question that WiFi has dramatically changed the way we connect devices. In fact, there’s an excellent chance you’re currently reading these words from a device that doesn’t even have the capability to connect to a wired network. If you’re looking to connect a device to the Internet quickly, it’s tough to beat.

But WiFi certainly isn’t perfect. For one, you have to contend with issues that are inherent to wireless communications such as high latency and susceptibility to interference. There’s also the logistical issues involved in making that initial connection since you need to specify an Access Point and (hopefully) an encryption key. In comparison, Ethernet will give you consistent performance in more or less any environment, and configuration is usually as simple as plugging in the cable and letting DHCP sort the rest out.

Unfortunately, that whole “plugging in” part can get tricky. Given their size, putting an Ethernet switch into your project to act as an internal bus only works if you’ve got space to burn and weight is of little concern. So as appealing as it might be to build a network into your robot to connect the Raspberry Pi, motor controllers, cameras, etc, it’s rarely been practical.

This little switch could change that, and the fact it’s released under an open source license means hackers and makers will be free to integrate it into their designs. With the addition of an open source management firmware, this device has some truly fascinating potential. When combined with a single board computer or suitably powerful microcontroller, you have the makings of a fully open source home router; something that the privacy and security minded among us have been dreaming of for years.