Clever Suction For Robot Arm Automates Face Shield Production

April 12, 2020 by 9 Comments

We’re certainly familiar with vacuum grabbers used in manufacturing to pick items up, but this is a bit different. [James Wigglesworth] sent in some renders and demo video (embedded after the break) of the Dexter robot arm and a laser cutter automatically producing face shields.

It’s a nice little bit of automation, where you can see a roll of plastic on the right side of the Glowforge laser cutter feeding into the machine. Once the laser does its thing, the the robot arm reaches in and grabs the newly cut face shield and stacks it in a box neatly for future assembly. There are a lot of interesting parts here, but the fact that the vacuum grabber is doing it’s job without a vacuum air supply is the one we have our eye on.

The vacuum comes from a corrugated sleeve that makes up the suction cup on the end of the robot arm. A rubber band holds a hinged piece over a valve on that sleeve that can be opened or closed by a servo motor. When the cuff is compressed against the face shield, the servo closes the valve, using the tape as a gasket, and the corrugated nature of the cuff creates a vacuum due to the weight of the item it is lifting. This means you don’t need a vacuum source plumbed into the robot, just a wire to power the servo.

The robot arm is of course the design that won the 2018 Hackaday Prize. I comes as no surprise to see the Haddington Dynamics crew setting up a manufacturing line like this one. As we discovered a few weeks ago, 3D printers, laser cutters, and robot arms are part of their microfactory setup and well suited to making PPE to help reduce the shortage during the COVID-19 outbreak.

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Industrial Robot Given New Life And Controller

April 8, 2020 by 9 Comments

We all think we could use a third arm from time to time, but when we actually play this thought experiment out in our heads we’ll eventually come to the same hurdle [caltadaniel] found, which is a lack of a controller. His third arm isn’t just an idea, though. It’s a Yaskawa industrial robot that he was able to source for pretty cheap, but it was missing a few parts that he’s been slowly replacing.

The robot arm came without a controller or software, but also without any schematics of any kind, so the first step was reverse engineering the wiring diagram to get an idea of what was going on inside the arm. From there some drivers were built for the servos, but the key to all of it is the homemade controller. The inverse kinematics math was done in Python and runs on an industrial PC. Once it was finally all put together [caltadaniel] had a functioning robotic arm for any task he could think of.

Interestingly enough, while he shows the robot brushing his teeth for him, he also set it up to flip the switch of a useless machine that exists only to turn itself off. There’s something surreal about a massive industrial-sized robotic arm being used to turn on a $20 device which will switch itself back off instantly, but the absurdity is worth a watch.

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Teaching Robots Workplace Etiquette

April 1, 2020 by 3 Comments

Most often, humans and robots do not have to work directly together, instead working on different parts in a production pipeline or with the robot performing tasks instead of a human. In such cases any human-robot interaction (HRI) will be superficial. Yet what if humans and robots have to work alongside each other? This is a question which a group of students at MIT’s Computer Science and Artificial Intelligence Lab (CSAIL) have recently studied some answers to.

In their paper on human-robot collaborative tasks (PDF), they cover the three possible models one can use for this kind of interaction: there can be no communication (‘silent’), the communication can be pre-programmed (state machine), or in this case a Markov model-based system. This framework which they demonstrate is called CommPlan and it uses observation data from human subjects to construct a Markov model that can integrate sensor data in order to decide on its next action.

In the experiment they performed (the preparation of a meal; see the embedded video after the break), human subjects had to work alongside a robot. Between the three different approaches, the CommPlan one was the fastest, using voice interaction only when it deemed it to be necessary. The experiment’s subjects expressed hereby a preference for bidirectional communication, much as would occur between human workers.

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Hackaday Links: March 29, 2020

March 29, 2020 by 19 Comments

It turns out that whacking busted things to fix them works as well on Mars as it does on Earth, as NASA managed to fix its wonky “mole” with a little help from the InSight lander’s robotic arm. Calling it “percussive maintenance” is perhaps a touch overwrought; as we explained last week, NASA prepped carefully for this last-ditch effort to salvage the HP³ experiment, and it was really more of a gentle nudge that a solid smack with the spacecraft’s backhoe bucket. From the before and after pictures, it still looks like the mole is a little off-kilter, and there was talk that the shovel fix was only the first step in a more involved repair. We’ll keep an ear open for more details — this kind of stuff is fascinating, and beats the news from Earth these days by a long shot.

Of course, the COVID-19 pandemic news isn’t all bad. Yes, the death toll is rising, the number of cases is still growing exponentially, and billions of people are living in fear and isolation. But ironically, we’re getting good at community again, and the hacker community is no exception. People really want to pitch in and do something to help, and we’ve put together some resources to help. Check out our Hackaday How You Can Help spreadsheet, a comprehensive list of what efforts are currently looking for help, plus what’s out there in terms of Discord and Slack channels, lists of materials you might need if you choose to volunteer to build something, and even a list of recent COVID-19 Hackaday articles if you need inspiration. You’ll also want to check out our calendar of free events and classes, which might be a great way to use the isolation time to better your lot.

Individual hackers aren’t the only ones pitching in, of course. Maybe of the companies in the hacker and maker space are doing what they can to help, too. Ponoko is offering heavy discounts for hardware startups to help them survive the current economic pinch. They’ve also enlisted other companies, like Adafruit and PCBWay, to join with them in offering similar breaks to certain customers.

More good news from the fight against COVID-19. Folding@Home, the distributed computing network that is currently working on folding models from many of the SARS-CoV-2 virus proteins, has broken the exaFLOP barrier and is now the most powerful computer ever built. True, not every core is active at any given time, but the 4.6 million cores and 400,000-plus GPUs in the network pushed it over from the petaFLOP range of computers like IBM’s Summit, until recently the most powerful supercomputer ever built. Also good news is that Team Hackaday is forming a large chunk of the soul of this new machine, with 3,900 users and almost a million work units completed. Got an old machine around? Read Mike Sczcys’ article on getting started and join Team Hackaday.

And finally, just because we all need a little joy in our lives right now, and because many of you are going through sports withdrawal, we present what could prove to be the new spectator sports sensation: marble racing. Longtime readers will no doubt recognize the mad genius of Martin and his Marble Machine X, the magnificent marble-dropping music machine that’s intended as a follow-up to the original Marble Machine. It’s also a great racetrack, and Martin does an amazing job doing both the color and turn-by-turn commentary in the mock race. It’s hugely entertaining, and a great tour of the 15,000-piece contraption. And when you’re done with the race, it’s nice to go back to listen to the original Marble Machine tune — it’s a happy little song for these trying times.

Supercon Talk: Mike Szczys Runs Down The State Of The Hackaday 2019

March 27, 2020 by 6 Comments

2019 was a great year for Hackaday. It marked the fifteenth year of the hacker community’s hive-brain, which is essentially forever in Internet Years, and we’re still laser-focused on bringing you the hacks that inspire you to create the hacks that inspire someone else to create the hacks of tomorrow. We’re immensely proud that Hackaday remains a must-read in the worldwide community of folks doing creative things with technology.

At the Superconference, our editor-in-chief Mike Szczys covered the best new developments here at Hackaday HQ in 2019: new weekly columns, mobile-friendly formats for both Hackaday’s front page and the mobile app for Hackaday.io, our podcast, some great new contests, and a ton of great in-depth original articles from our crew of writers. And that’s just what was new last year.

The part of Mike’s talk that I enjoyed the most, though, was his look back fifteen years ago to when Hackaday was just born. In the intervening 5,545 days, we’ve written more than 34,718 articles. (So much for “hack-a-day”, he says, doing the math.) We’re nearing our millionth comment. That’s a lot of Hackaday. So it’s fun to ask what has changed over this time, and track it through the memory of a hardware hacker.

Dig the old image styling! Groovy.

Back in 2008, Hackaday was a spry four-year-old, and we were featuring robot hacks where the brains and Internet connectivity were provided by WRT-54G routers, SMS connectivity was provided by hacking into a Nokia 3100, and the battery weighed more than the motors yet only lasted fifteen minutes. Today’s hacks toss in an ESP32, any old cheap SMS module, and an off-the-shelf Li-Ion battery pack and will run for days. Don’t even get me started on 3D printers. Or the ease of writing software for any of these machines. We’ve never lived in better times!

But that doesn’t mean that every project has to be a superconducting supercollider either; it’s equally important to showcase our simpler projects too, to give new people a foothold into the hacking scene. And it’s similarly crucial to show people how you failed, tried, and tried again before declaring victory. If all of our finished projects look like they were conjured out of thin air, it hides all of the learning that went into them, and that’s where a lot of the real gold is buried.

While we add features, media come and go, and the cutting edge becomes less and less distinguishable from magic, one thing remains constant: showing each other what we’re up to, sharing our best tips and tricks, and pushing forward the hacker state of the art. Long live Hackaday!

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Inverse Kinematics Robot Arm Magna-Doodles The Time For You

March 24, 2020 by 8 Comments

Following a surge of creativity fueled by the current lockdown, [Diglo] writes in with his tabletop clock driven by a robotic arm drawing on a Magna Doodle tablet. And if you have one of those still lying around with some old toys and don’t mind cannibalizing it for the project, you too can follow along the source files to build your own.

The clock works by exploiting the principle that Magna Doodle tablets work by being drawn on with a magnetic stylus. That way, to draw on one of them you don’t need to add a point of articulation to bring the pen up and down, [Diglo] simply attached a controllable electromagnet to the end of a two-dimensional SCARA arm. In total, the whole build uses three stepper motors, two to control the movement of the arm, and one on the back of the tablet to sweep a magnetic bar which “erases” it.

This clock is similar to another we’ve featured a few years ago, which also used a Magna Doodle, but greatly improves on the idea. If a Magna Doodle seems too childish to build a magnetic clock however, there’s always ferrofluidic displays to try to dip your fingers into, but we really think you should watch this one in action after the break first.

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Robotic Eels Take Care Of Undersea Pipelines

March 15, 2020 by 11 Comments

We can’t tell if the Eelume actually exists, or if it’s just a good CG and a design concept, but when we saw the video below, we wanted to start working on our version of it immediately. What’s an Eelume? A robotic eel that lives permanently under the ocean.

If you have to take care of something underwater — like a pipeline — this could be much more cost-effective than sending divers to the ocean floor. We liked the natural motion and we really liked the way the unit could switch batteries and tool heads.

We do have some questions, though. How do you get rid of one battery and pick up another? There would have to be some battery capacity that doesn’t exchange, but that’s not very efficient since the new battery would have to recharge the internal battery. Perhaps you can add batteries at either end. Some of the still pictures don’t clearly show how the batteries fit in, although they do show the flexible joints, sensors, cameras, and thrusters, which are all modular.

According to the web site, tools can go on either end and there’s a robot arm. The device can apparently shape itself like a U to bring both ends to bear on the same area. Generally, we like robots that mimic nature, but this is one of the best examples of that being practical we’ve seen.

There’s a video on the site of what appears to be real hardware tethered in a swimming pool, though we couldn’t tell how much of the device was subject to remote control and how much would be autonomous. Communicating underwater is finicky and usually requires either an antenna on the surface or a very low frequency (and, thus, not much bandwidth). While completely duplicating this would probably be a feat, it might inspire some hacker-friendly eels.

A lot of underwater vehicles seem to emulate biologic life. Shape-wise we had to remember [Alex Williams’] award-winning underwater glider, even though it doesn’t undulate.