Tiny Robot Beetle Runs On Alcohol

August 26, 2020 by Lewin Day 44 Comments

Batteries have come a long way in the past few centuries, but pale in comparison to hydrocarbon fuels when it comes to energy density. When it comes to packing plenty of juice in a light, compact package, hydrocarbons are the way to go. Recently, researchers have begun to take advantage of this, powering small robots with liquid fuels. Just like Bending Unit 22, aka Bender Bending Rodriguez, this tiny robotic beetle runs on alcohol.

Robeetle can carry up to 2.6 times its own weight, using Nitinol muscle wires to move its legs.

Affectionately named Robeetle, the tiny ‘bot weighs just 88 milligrams, comparable in mass its insectoid contemporaries. It stores methanol in a polyimide film tank, operating for up to 2 hours on a single fill. As shown in the video, a solely mechanical control system is used to actuate the robot’s legs. In the neutral state, vents in the fuel tank are open, releasing methanol vapor. This passes over nitinol muscle wires coated in a special catalyst which causes the combustion of the methanol, heating the wires. The wires then contract, moving the legs, and closing the vents. When the wire cools, the wires relax, opening the vents and beginning the cycle anew.

While the ‘bot is solely capable of walking in a single direction, it nevertheless shows the possibilities enabled by powering small devices from energy-dense fuels. Waiting for improved battery technologies to develop is such a bore, after all. We look forward to swarms of such ‘bots exploring disaster areas or performing environmental sampling in years to come. The scientific paper outlines the research outcomes in detail.

We love tiny robots at Hackaday; we’ve featured a few in the past, too. Video after the break.

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Robots With A Delicate Touch Assemble PlayStation 4

August 18, 2020 by Roger Cheng 13 Comments

Sony’s video game division is gearing up for their upcoming PlayStation 5, pushing its predecessor PlayStation 4 off the spotlit pedestal. One effect of this change is Sony ever so slightly relaxing secrecy surrounding the PS4, allowing [Nikkei Asian Review] inside a PlayStation 4 final assembly line.

This article was written to support Sony and PlayStation branding for a general audience, thus technical details are few and far in between. This shouldn’t be a huge surprise given how details of mass production can be a competitive advantage and usually kept as trade secrets by people who knew to keep their mouths shut. Even so, we get a few interesting details accompanied by many quality pictures. Giving us a glimpse into an area that was formerly off-limits to many Sony employees never mind external cameras.

The quoted engineers are proud of their success coaxing robots to assemble soft and flexible objects, and rightly so. Generally speaking robots have a hard time handling non-rigid objects, but this team has found ways to let their robots handle the trickier parts of PS4 assembly. Pick up wiring bundles and flat ribbon cables, then plug them into circuit board connectors with appropriate force. Today’s automated process is the result of a lot of engineers continually evolving and refining the system. The assembly machines are covered with signs of those minds at work. From sharpie markers designating positive and negative travel directions for an axis, to reminders written on Post-It notes, to assembly jig parts showing the distinct layer lines of 3D printing.

We love seeing the result of all that hard work, but lament the many interesting stories still untold. We would have loved a video showing the robots in action. For that, the record holder is still Valve who provided an awesome look at the assembly of the Steam Controller that included a timelapse of the assembly line itself being assembled. If you missed that the first time, around, go watch it right now!

At least we know how to start with the foundations: everything we see on this PS4 assembly line is bolted to an aluminum extrusion big or small. These building blocks are useful whether we are building a personal project or a video console final assembly line, so we’ve looked into how they are made and how to combine them with 3D printing for ultimate versatility.

[via Adafruit]

Analyzing Water Quality With A Pair Of Robots

August 14, 2020 by Tom Nardi 2 Comments

To adequately study a body of water such as a lake, readings and samples need to be taken from an array of depths and locations. Traditionally this is done by a few researchers on a small boat with an assortment of tools that can be lowered to the desired depth, which is naturally a very slow and expensive process. As the demand for ever more granular water quality analysis has grown, various robotic approaches have been suggested to help automate the process.

A group of students from Northeastern University in Boston have been working on Project Albatross, a unique combination of semi-autonomous vehicles that work together to provide nearly instantaneous data from above and below the water’s surface. By utilizing open source software and off-the-shelf components, their system promises to be affordable enough even for citizen scientists conducting their own environmental research.

The surface vehicle, assembled from five gallon buckets and aluminum extrusion, uses a Pixhawk autopilot module to control a set of modified bilge pumps acting as thrusters. With ArduPilot, the team is able to command the vehicle to follow pre-planned routes or hold itself in one position as needed. Towed behind this craft is a sensor laden submersible inspired by the Open-Source Underwater Glider (OSUG) that won the 2017 Hackaday Prize.

Using an array of syringes operated by a NEMA 23 stepper motor, the glider is able to control its depth in the water by adjusting its buoyancy. The aluminum “wings” on the side of the PVC pipe body prevent the vehicle from rolling will moving through the water. As with the surface vehicle, many of the glider components were sourced from the hardware store to reduce its overall cost to build and maintain.

The tether from the surface vehicle provides power for the submersible, greatly increasing the amount of time it can spend underwater compared to internal batteries. It also allows readings from sensors in the tail of the glider to be transmitted to researchers in real-time rather than having to wait for it to surface. While the team says there’s still work to be done on the PID tuning which will give the glider more finely-grained control over its depth, the results from a recent test run already look very promising.

This Week In Security: DEF CON, Intel Leaks, Snapdragon, And A Robot Possessed

August 14, 2020 by Jonathan Bennett 6 Comments

Last weekend, DEF CON held their “SAFE MODE” conference: instead of meeting at a physical venue, the entire conference was held online. All the presentations are available on the official DEF CON YouTube channel. We’ll cover a few of the presentations here, and watch out for other articles on HaD with details on the other talks that we found interesting.
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Robotic Arm Sports Industrial Design, 3D-Printed Cycloidal Gears

August 14, 2020 by Donald Papp 6 Comments

[Petar Crnjak]’s Faze4 is a open source robotic arm with 3D printable parts, inspired in part by the design of industrial robot arms. In particular, [Petar] aimed to hide wiring and cables inside the arm as much as possible, and the results look great! Just watch it move in the video below.

Cycloidal gearboxes have been showing up in robotic arm projects more and more, and Faze4 makes good use of them. Why cycloidal gears? They are readily 3D printed and offer low backlash, which makes them attractive for robotic applications. There’s no need to design cycloidal gears from scratch, either. [Petar] found this cycloidal gear generator in OnShape extremely useful when designing Faze4.

The project’s GitHub repository has all the design files, as well as some video demonstrations and a link to assembly documentation for anyone who would like to make their own. Watch Faze4 go through some test movements in the video embedded below.

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IRobot Makes Learning Robot More Affordable

August 6, 2020 by Al Williams 10 Comments

When you think of iRobot, you probably think of floor cleaning or military robots. But they also have a set of robots aimed at education. The Root robot — an acquisition the company made in 2019 — originally targeted classrooms and cost about $200 each. A new version costs about $130 and is a better fit for home users.

The original version — Root rt1 — is still available, but the rt0 version has several missing features to hit the desired price. What’s missing? Apparently, the rt1 can stick to a whiteboard using magnets, but that feature is missing on the rt0. There are also no “cliff” sensors or color scanner.

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Telepresence Robot Navigates Upgrades

August 6, 2020 by Bryan Cockfield 3 Comments

As time marches on and a good percentage of us are still isolating from society at large, the progress of technology isn’t kept as stagnant. Earlier this year we featured a project about a much-needed small telepresence robot with an exceptionally low barrier for entry, and with the progress of time it has received several upgrades and some crowdfunding, all while preserving its original intent of a simple and easily-operated way of keeping in contact with others.

The new robot is still based on the cardboard design that holds a smartphone and drives it around using a microcontroller platform, but thanks to its small size and low power requirement this seems to suit it nicely. Improvements over the original design include a more robust one-size-fits-all phone mount and a more refined cardboard body. Also, since the small size is a little bit of a downside when navigating anywhere that isn’t a desk or counter, the new version makes it easier to make modifications such as adding a pedestal which can elevate the phone and improve the experience of the remote driver. A number of other optional modifications are possible as well, including a grabbing arm.

While telepresence robots unfortunately are needed now more than ever, we are happy to see people like [Ross] take on projects like this which will hopefully help improve our shared situation by allowing us to have a more involved level of contact with people we would otherwise prefer to see in person. If you’d like to build your own without waiting on the crowdfunding, be sure to check out the original project we featured back in April.