DIY Laser Cutter

December 20, 2013 by 39 Comments

[Jens] decided he wanted to try building his own laser cutter to see just how much you can actually cut with a fairly low power 300mW laser diode.

He was inspired by a similar project from earlier this year, and chose to use the same LPC-826 laser diode, which you can find online for about $10-30. The cutter itself is has a wooden frame and uses drawer slides on both axes. Threaded M6 rods and NEMA17 stepper motors provide the actuation, and the whole thing is controlled by an Arduino Nano with Easy Driver stepper motor drivers.

So what can it cut? In his experiments he was able to cut through adhesive plastics (sticker paper), EVA foam, and black paper. He was also able to engrave wood and ABS plastic, although the plastic didn’t play too nicely with the laser. He also found it useful for laser cutting stencils, which he then used to create rusty art using hydrochloric acid and hydrogen peroxide.

Considering how cheap you could make one of these, it’s not a bad tool to have. Stick around after the break to see it laser cut a shark!

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Fubarino Contest: A Dutch Word Clock

December 20, 2013 by 4 Comments

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[Gerben] started on his adventure into the world of electronics about a year ago. His first big project is this magnificent word clock. It’s Dutch, if you’re wondering.

As a web developer, the first thing [Gerben] did was build a web-based mockup of this clock. After that, he went crazy with power tools crafting the wooden frame. Perhaps too crazy, as he forgot the space for the electronics. This oversight was solved by making his own PCBs, first using peroxide and vinegar, then giving up and moving to peroxide and HCl.

The easter egg for this word clock is a scrolling URL when the time is 13:37. A clever egg that is really completely original.

From the looks of the video, the fit and finish of this word clock is beyond anything we’ve seen before. The entire front of the clock is glass, with capacitive touch buttons down by the four-LED ‘minute’ display.

Video below, Pics over here, and all the code and board files are here.

This is an entry in the Fubarino Contest for a chance at one of the 20 Fubarino SD boards which Microchip has put up as prizes!

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Moody Useless Machine

December 20, 2013 by 32 Comments

If you ever get bored of trolling the internet seeking inspiration for your next big project, try a YouTube search of “useless machine”. After a few hours of watching these pointless, yet hilarious creations, we’re sure you’re going to want to build one. Luckily for us, [Arvid] documented the design of his moody useless machine to get you started.

Why is [Arvid’s] machine moody? Well, to fully appreciate the emotional sensitivity of a useless machine, you first need to understand what it is they do don’t do. A one sentence explanation is all that is needed here; you flip a switch and the machine flips the switch back… that’s it. [Arvid] implemented a two servo system with a stand-alone Arduino, which allowed him to give his machine a “personality”. Sometimes the switch is thrown back quickly without argument, other times the machine throws a fussy tantrum.

Although the machine is useless, the electronics inside are anything but. To keep everything clean and innocuous looking, the machine is powered by batteries, so [Arvid] places the Arduino into a ‘sleep’ mode until the switch is toggled. The switch is configured as an interrupt on the Arduino, which when toggled, wakes the Arduino.  Once the Arduino is awake, it enables power to the servos via a power MOSFET, then everything’s ready to go; the machine makes its response and goes back to ‘sleep’. This was a great project, but believe it or not, things can get more useless, like with this advanced useless machine.

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Addressable RGB LED Coffee Table

December 19, 2013 by 13 Comments

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[Alexander] has just put the finishing touches on his Addressable RGB LED Coffee Table and it looks amazing!

Making use of his local hackerspace, Sector67 in Madison, Wisconsin, he learned how to use woodworking equipment to build the table out of nice curly maple wood sheet.

Next up he purchased two 4’x8′ pieces of 2.8mm bamboo plywood — even had to rent a U-Haul just to get it back to the space. Talk about dedication to a project! Having never used a laser cutter before either, [Alexander] was quickly fed up with the crappy laser interface software, so instead, he hand wrote the shapes as SVGs in notepad and then converted them to DXFs. That sounds like a rather slow way to do it, but he thinks it ended up being quicker since it’s all straight lines. Two hours of laser time later, and he had a series of slotted strips to create the grid for the LEDs.

To really light up his project, he’s using nice big 12mm RGB LEDs that he’s ordered off of eBay — they came in four strands of 50 which made it super easy to wire. A beefy 5V 12A PSU provides the juice, and an Arduino takes care of the addressing. He’s even hidden the main power cord through one of the legs!

It’s a gorgeous build, and an impressive project for being a first-timer on most of the equipment used. See for yourself in the short video after the break.

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Touching Conversations: Email Snippets Scroll By On Electro-Embroidery Piece

December 19, 2013 by 6 Comments

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[Wei Chieh Shih] really moves the needle when it comes to wearable technology. His textile design project entitled I Am Very Happy I Hope You Are Too is a striking marriage of masterful hand embroidery, delicate circuitry, and careful programming.

[Wei] is using an Arduino micro to drive a matrix of surface-mount LEDs in the Hello, World video, which is a ramp-up to the scrolling text version that’s in progress now finished. That full version is part of his residency project at Arquetopia in Oaxaca, Mexico and displays snippets of emails from his past relationships. It’s huge, with multiple matrices as large as 8×25 pixels!

No build notes could be found for this or any of [Wei]’s similar projects, like this awesomely dangerous 200 laser diode jacket or this eerily beautiful light installation on Taiwan’s north beach. Based on the pictures, our speculation is that he is using ordinary 6-strand embroidery floss to make stem or half cross-stitches on all the paths. He then runs very thin, flexible conductor underneath the channel of stitches and solders the wires to the component pads.

If [Wei] wants another way to wear his heart on his sleeve, he could investigate these dynamic LED clothing hacks.

Update: [Wei] has completed this project, and has more information available at his Behance site.

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A Balancing, Walking Cube Named Cubli

December 19, 2013 by 44 Comments

Meet Cubli! Cubli is a 15 x 15 x 15cm robotic cube that can roll around and balance on its corners using a series of gyroscopes.

The project has been going strong since February 2011 at the Institute for Dynamic Systems and Control in Zurich, where it is starting to get quite impressive. We first shared Cubli earlier this year, when it was just a wee 2-dimensional and corded 3-dimensional prototype.

Since then, it has become a fully enclosed wireless cube capable of jumping up on its end, balancing, and controlled falling — it can walk and roll! To do this, it has three large reaction wheels on each axis which can impart their angular velocity on the entire cube when the braked, allowing it to move in any direction.

According to the video after the break, the team is just building the cube “because they can”, however other researchers are interested in the technologies applications in self-assembling robots, and even planetary exploration.

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Staff Update And Philanthropy

December 19, 2013 by 16 Comments

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It is my pleasure to welcome two new members of the Hackaday team. [Kevin Darrah] and [Kristina Panos] both have electronics backgrounds, and following in the tradition of the entire team they are long-time readers of Hackaday. Both are already hard at work. You can learn a bit more about them on the Staff Page.

While I have your attention the writers, editors and I would like to thank our parent company. We frequently refer to them as the “Evil Overlords” (actually, they started it!) but it’s turning out to be a really great relationship. I asked them to make a donation to Wikipedia in Hackaday’s name and they were happy to do so. Not only do we often link to Wikipedia in our articles, our writers use it constantly when researching for posts. Thanks SupplyFrame!