Copper Electroplating The Cheap And Safe Way

[A_Steingrube] has posted a guide to his favorite method of copper electroplating. Plating copper onto other metals is popular with the steampunk crowd, but it does have other uses. Copper plate is often used as a prep step for plating other metals, such as nickel and silver. It also (usually) increases the conductivity of the metal to be plated. [A_Steingrube] is using the copper acetate method of plating. What is somewhat novel about his method is that he chose to make his own electrolyte solution from household chemicals. The copper acetate is created by mixing distilled vinegar and household hydrogen peroxide in a 50/50 ratio. The mixture is heated and then a piece of copper scouring pad is placed in. The scouring pad is partially dissolved, providing copper ions, and turning the solution blue.

The next step is to clean the material to be plated. [A_Steingrube] uses Cameo Aluminum and Stainless cleaner for this, though we think any good degreaser will work. The actual electroplating process consists of connecting a piece of copper to the positive terminal of a 6 volt battery. Copper scouring pad is again used for its high surface area. The material to be plated is connected to the negative side of the battery. He warns to keep the solution and the material being plated in constant motion to avoid heavy “burn spots”, which can flake off after the plating process. The results speak for themselves. As with any bare copper material, the electroplated layer will quickly oxidize if not protected.

Hackerspacing In Europe: Hack42 In Arnhem!

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Wow.

That 3-letter word does not even begin to describe the awesomeness that is Hack42. Located in a decommissioned German military base in Arnhem, Hack42 is one of the largest, and as far as we’ve seen, the most awesome hackerspace yet.

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Low Cost Filament Extruder

Here’s a great low cost filament extruder solution. It uses basic parts available from any hardware store, and a few 3D printed ones — estimated cost is well under $100.

It’s very similar to the Lyman Filament Extruder, but can be built for even less money. By using 200C set-point heaters, his setup requires absolutely no electronics — although a cheap PID controller from China could give him more extrusion capabilities with temperature control… Regardless, the system appears to make good filament and he uses it exclusively for his personal filament consumption in his Delta printer. He’s even hacked up the ABS casing of a refrigerator, ground it down, and turned it into filament using this machine! If you’re hungry for more details, the full build log and discussion can be found on the RepRap forums.

He also has a guide on making your own ABS color masterbatch to make your own filament colors!

[Thanks Liam!]

Making A Solid-state Relay With I2C Interface

As [Mic] often got requests to make high-power switching boards, he recently finally gave in and designed the one shown above based around a solid-state relay. Some of our readers that already play with mains power know that switching should normally occur when the voltage crosses zero volts. The ‘TRIAC BLOC’ is able to do so, which also allows mains frequency measurement. [Mic] then tuned to the internal oscillator of his ATtiny microcontroller with this 50Hz by adjusting its OSCCAL register value, so the switching command can be sent at the ideal moment. Zero crossing detection is implemented by feeding the mains into an AC optocoupler. [Mic] discovered that the optocoupler diodes are not identical, so he had to adjust his firmware to account for the time differences.

All the resources are available on github, we would be interested to hear your detailed analysis of the circuit implemented with the passives R3/C1/L1/R8/C3.

Hackaday Logo Projector From A Single LED

Here’s another Trinket Contest entry that was interesting enough for its own feature. [Adam] made his own Hackaday version of the Bat signal. It’s not nearly as big, but the concept is the same. Using this single modified LED he’s able to project a 12″ image that seems quite well-defined (more pictures below).

The LED is one he pulled from an old flashlight. After sanding the dome flat he made a jig which positioned it inside of his laser cutter. From there he etched the 0.1″ logo and filled the negative space with some ink. The remaining surface was polished to help the light shine through, then positioned in front of a jeweler’s loupe to magnify the image.

There’s just a couple of hours left before the Trinket Contest draws to a close. Get your entry in for a chance to win!

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GimBall Bounces Off Trees And Comes Back For More

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We’ve seen a lot of flying robots over the years, and for many of them, intimate contact with a stationary object would be a very, very bad thing. [The Laboratory of Intelligent Systems], at EPFL in Switzerland designed GimBall to not only take impacts in stride, but to actually use them as navigational aids. This is similar to an insect bouncing off an obstacle in nature.

GimBall’s design is a bit of a departure from the norm as well. Contra-rotating airplane propellers provide thrust while countering torque. It appears that the propellers are driven by two separate brushless outrunner motors, which would allow for yaw control via mismatched torque. Directional control is provided by a 4 articulated vanes on the bottom of the craft. Standard RC servos move the vanes. While not as common as quadcopters today, this “tail sitting” design has been around for decades. The Convair XFY “Pogo” is a good example of an early tail sitter design.

What makes GimBall so novel is its exoskeleton. A carbon fiber gimbal encircles the entire craft. Around the gimbal is a geodesic sphere made up of carbon fiber rods and plastic joints. The sphere acts like a shock absorber, allowing GimBall to harmlessly bounce off objects. The gimbal ensures that impacts won’t upset the craft’s attitude. Check out the video after the break to see how these two systems form an impressive shell which completely separates GimBall’s chassis from the outside world. GimBall can actually use its shell to “rotate” around obstacles.

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Halloween Links: October 30th, 2013

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Happy Halloween from everyone at Hackaday! To help you enjoy the holiday here are a few festive links:

[Mike Kohn] whipped up a set of motion tracking eyeballs to make his decor extra creepy.

There’s not much to this jet-pack costume but the results are pretty amusing.

The eyes on [Tim Butler’s] skeleton prop don’t follow you around the room, but they do use a PIR sensor to light up the skull.

Speaking of skulls, [Tom] is using some real skulls as decorations. He also added lights where the eyeballs should be, but he is using a photoresistor and comparator to turn on some LEDs.

[Clark] built a Mecha Robot Warrior costume for his son. With all of those LED strips we think he’ll be pretty safe when crossing the street!

And finally, [Jesse] added a lot to his prop in order to produce a Sinister Joker. That’s Joker-as-in-cards and not as in Batman. It’s got an IR distance sensor as a trigger, with a motor to move the wrist, lights for the eyes, and a sound shield to give it a disturbing voice.