Burnt Resistor Sleuthing

October 15, 2023 by 7 Comments

You smell smoke and the piece of gear you are working on stops working, probably at an inopportune time. You open it up and immediately see the burned remains of a resistor. You don’t have the schematic, the Internet has nothing to say, and the markings on the resistor are burned away. What do you do? [Learn Electronics Repair] has some advice.

The resistor is probably open, but even if it isn’t, you can’t count on any measurement you make. The burning could easily change the value. The technique comes from comments on one of his earlier videos where he had such a burned resistor but was able to find the correct value. He decided to test the suggestion: cut away the burned resistor and measure the pieces that are left. It probably won’t give you the exact value, but it will get you in the ballpark.

So a rotary tool did the surgery, and you can see it all in the video below. We aren’t sure this method would work on every type of resistor you might encounter, and surface mount will also present special problems. However, if you are stabbing in the dark anyway, it won’t hurt to try.

Everyone knows the smoke that comes out is magic. Sometimes, you cut into components by necessity. Other times, it is for art’s sake.

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Keeping Badgers At Bay With Tensorflow

October 15, 2023 by 9 Comments

Human-animal conflict is always a contentious issue, and finding ways to prevent damage without causing harm to the animals often requires creative solutions. [James Milward] needed a humane method to stop badgers and foxes from uprooting his garden, leading him to create the Furbinator 3000, a system that combines computer vision with audio deterrents..

[James] initially tried using scent repellents (which were ignored) and blocking access to his garden (resulting in more digging), but found some success with commercial ultrasonic audio repellent devices. However, these had to be manually turned off during the day to avoid annoying activation of the PIR motion sensors by [James] and his family, and the integrated solar panels couldn’t keep up with the load.

This presented a good opportunity to try his hand at practical machine vision. He already had a substantial number of sample images from the Ring cameras in his garden, which he turned into a functional TensorFlow Lite model with about 2.5 hours of training. He linked it with event-activated RTSP streams from his Ring cameras using the ring-mqtt library. To minimize false positives on stationary objects, he incorporated a motion filter into the processing pipeline. When it identifies a fox or badger with reasonable accuracy, it generates an MQTT event.

[James] modified the ultrasonic devices so they would react to these events using an ESP8266-based WeMos D1 Mini Pro development board and added an external 5 V power supply for sustained operation. All development was performed in a Docker container which simplified deployment on a Raspberry Pi 4.

After implementing the system, [James] woke up to the satisfying sight of his garden remaining untouched overnight, a victory that even earned him some coverage by the BBC.

Thanks for the tip [Laurent]!

Compact, Gesture-Based Remote Control Over Bluetooth

October 14, 2023 by 5 Comments

[AlexMiller11] shared a project for a DIY gesture-sensing remote control that acts like a Bluetooth keyboard, capable of controlling media and presentations on a computer with a high degree of accuracy.

The device recognizes eight different gestures and controls a host PC over Bluetooth.

The hardware is a Silicon Labs xG24 dev kit, a small IoT-focused board able to be powered by a CR2032 cell. Part of what makes it all work is the six-axis IMU sensor, but the rest is the software to interpret that data and figure out what motions the user is trying to do. That happens with a Neuton.AI model and SDK, a tiny but effective machine learning framework for small devices.

How does it actually work? The device acts as a Bluetooth HID, and gets connected to a PC in the same was as a regular Bluetooth keyboard. Once that’s done, recognized gestures are printed out the serial port as well as sent via Bluetooth to the host machine. Media can then be played, paused, volume adjusted, presentations controlled, and more. More details are on the project’s GitHub repository. There’s also a demo video that explains exactly what’s going on, embedded below the page break.

Machine learning is a way of using software to solve the kinds of problems humans are not very good at writing programs to solve, and accurate gesture recognition is a good example. Not all such applications require heaps of overheating GPUs, either. We’ve seen the concept of a neural network stripped down to its bare essentials running on an Arduino Uno, for those who would like to better appreciate the fundamentals.

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AI-Powered Snore Detector Shakes The Pillow So You Won’t

October 14, 2023 by 18 Comments

If you snore, you’ll probably find out about it from someone. An elbow to the ribs courtesy of your sleepless bedmate, the kids making fun of you at breakfast, or even the lady downstairs calling the cops might give you the clear sign that you rattle the rafters, and that it’s time to do something about it. But what if your snores are a bit more subtle, or you don’t have someone to urge you to roll over? In that case, this AI-powered haptic snore detector might be worth building.

The most distinctive characteristic of snoring is, of course, its sound, and that’s exactly what [Naveen Kumar] chose as a trigger. To differentiate between snoring and other nighttime sounds, [Naveen] chose an Arduino Nicla Voice sensor board, which sports a Syntiant NDP120 deep-learning processor and a built-in MEMS microphone. To generate a model that adequately represents the full tapestry of human snores, a publicly available snoring dataset — because of course that’s a thing — was used for training. Importantly, the training data included samples of non-snoring sounds, like sirens and thunder, as well as clips of legit snoring mixed with these other sounds. The model is trained with an online tool and downloaded onto the board; when it detects the sweet sound of sawing wood three times in a row, a haptic driver board vibrates the pillow as a gentle reminder to reposition. Watch it in action in the brief video below.

Snoring is something that’s easy to make light of, but in all seriousness, it’s not something to be taken lightly. Hats off to [Naveen] for developing a tool like this, which just might let you know you’ve got a problem that bears a closer look by a professional. Although it might work better as a wearable rather than a pillow-shaker.

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PCB Repair Is A Sticky Proposition

October 14, 2023 by 9 Comments

What do you do when a PCB is cracked or even broken in two? [MH987] has a plan: superglue the board back and then bridge the traces with solder, solder paste, or wire. The exact method, of course, depends on the extent of the damage.

We’ve had some success with similar techniques, and, honestly, for single-sided boards, we would be tempted to add a thin backer behind the crack. We’ve also used conductive paint to repair traces, but it’s good to have having as many tricks as possible because you never know what will work best for a particular repair. The post mentions that this is easier to do on a single-sided board, but it is certainly possible to do on a two-layer board.

The example repair is a Walkman which — if you are a youngster — was a portable music player that takes cassette tapes. These haven’t been made since 2010, so it is important to repair what you have.

If you can’t repair your Walkman, you could build an updated version. If your board is seriously damaged, you might get hope from this more extreme repair.

2023 Halloween Hackfest: Candy Basket Sees You Coming

October 14, 2023 by 5 Comments

On Halloween, some people can’t or don’t want to open the door for various reasons. Maybe they have a cat that likes to escape every chance it gets, or maybe their favorite TV show is on during prime trick-or-treating time. Whatever the case, we think it’s perfectly acceptable to leave a bowl of candy outside the door, especially if there are electronics involved.

In this case, the bowl detects trick-or-treaters and candy eaters using an LD2410 60 GHz radar sensor and an RP2040. A light pipe shows orange when a person is detected, and switches over to green as they come closer, as if to say you may have candy now.

Nothing happens after that, but now that we think about it, it would be cool to add an MP3 decoder and a speaker to play a little witch cackle or something once they’ve had a chance to stick their hand in the bucket.

[Mike Kushnerik] actually designed the PCB a few months ago for non-Halloween purposes: some home automation projects. But then they were trying to think of something for Halloween, and this delightful light-up bucket came to mind. In addition to the RP2040 chip, there’s a 128 MB flash chip, a WS2812 LED, and a header for communicating with the radar sensor over UART. Be sure to check out the brief demo video after the break.

If you’d like to stand outside and give out candy, at least send it down a light-up slide or something.

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Lessons Learned: Plastic Injection Molding For Products

October 14, 2023 by 22 Comments

Injection molding is one of the technologies that makes the world go round. But what does it actually look like to go through the whole process to get a part made? [Achim Haug] wrote up a blog post that does a fantastic job of explaining what to expect when getting plastic enclosures injection molded in China.

These air quality monitors required a two-part enclosure.

Injection molding a part requires making a custom mold, which is then used by an injection molding machine in a shop to crank out parts. These are two separate jobs, but in China the typical business model is for a supplier to quote a price for both the mold as well as the part production. [Achim] describes not only what navigating that whole process was like, but also goes into detail on what important lessons were learned and shares important tips.

One of the biggest takeaways is to design the part with injection molding in mind right from the start. That means things like avoiding undercuts and changes in part thickness, as well as thinking about where the inevitable mold line will end up.

[Achim] found that hiring a been-there-done-that mold expert as a consultant to review things was a huge help, and well worth the money. As with any serious engineering undertaking, apparently small features or changes can have an outsized impact on costs, and an expert can recognize and navigate those.

In the end, [Achim] says that getting their air quality monitor enclosures injection molded was a great experience and they are very happy with the results, so long as one is willing to put the work in up front. Once the mold has been made, downstream changes can be very costly to make.

[Achim]’s beginning-to-end overview is bound to be useful to anyone looking to actually navigate the process, and we have a few other resources to point you to if you’re curious to learn more. There are basic design concerns to keep in mind when designing parts to make moving to injection molding easier. Some injection molding techniques have even proven useful for 3D printing, such as using crush ribs to accommodate inserted hardware like bearings. Finally, shadow lines can help give an enclosure a consistent look, while helping to conceal mold lines.