The Hunt For Alien Radio Signals Began Sooner Than You Think

March 20, 2024 by 20 Comments

Every 26 months, Earth and Mars come tantalizingly close by virtue of their relative orbits. The closest they’ve been in recent memory was a mere 55.7 million kilometers, a proximity not seen in 60,000 years when it happened in 2003.

However, we’ve been playing close attention to Mars for longer than that. All the way back in 1924, astronomers and scientists were contemplating another close fly by from the red planet. With radio then being the hot new technology on the block, the question was raised—should we be listening for transmissions from fellows over on Mars?

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PCB Design Review: ESP32-S3 Round LCD Board

March 19, 2024 by 6 Comments

For our next installment, I have a lovely and daring PCB submitted by one of our readers, [Vas]. This is an ESP32-S3 board that also has an onboard round TFT display, very similar to the one we used on the Vectorscope badge. The badge is self-sufficient – it has an ESP32, it has a display, a programming connector, two different QWIIC ports you could surely use as GPIOs – what’s not to love?

This is a two-layer board, and I have to admit that I seriously enjoy such designs. Managing to put a whole lot of things into two layers is quite cool in my book, and I have great fun doing so whenever I get the opportunity. There’s nothing wrong with taking up more layers than needed – in fact, if you’re concerned about emitted/received noise or you have high-speed interfaces, four-layer is the way to go. But making complex boards with two layers is a nice challenge, and, it does tend to make these boards cheaper to manufacture as a very nice bonus.

Let’s improve upon it, and support [Vas]’s design. From what I can see looking at this board, we can help [Vas] a lot with ease of assembly, perhaps even help save a hefty amount of money if they go for third-party PCBA instead of sitting down with a stencil – which you could do with this board pretty easily, since all of the components on it, save for the display, are the ones you’d expect JLCPCB to stock.

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The Perils Of Return Path Gaps

March 15, 2024 by 9 Comments

The radio frequency world is full of mysteries, some of which seem to take a lifetime to master. And even then, it seems like there’s always something more to learn, and some new subtlety that can turn a good design on paper into a nightmare of unwanted interference and unexpected consequences in the real world.

As [Ken Wyatt] aptly demonstrates in the video below, where you put gaps in return paths on a PCB is one way to really screw things up. His demo system is simple: a pair of insulated wires running from the center pins on BNC jacks and running along the surface of a piece of copper-clad board to simulate a PCB trace. The end of each wire is connected to the board’s ground plane through a 50 ohm resistor, with one wire running over a narrow slot cut into the board. A harmonics-rich signal is fed into each trace while an H-field EMC probe connected to a spectrum analyzer is run along the length of the trace.

With the trace running over the solid ground plane, the harmonics are plentiful, as expected, but they fall off very quickly away from the trace. But over on the trace with the gapped return trace it’s a far different story. The harmonics are still there, but they’re about 5 dBmV higher in the vicinity of the gap. [Ken] also uses the probe to show just how far from the signal trace the return path extends to get around the gap. And even worse, the gap makes it so that harmonics are detectable on the unpowered trace. He also uses a current probe to show how common-mode current will radiate from a long conductor attached to the backplane, and that it’s about 20 dB higher with the gapped trace.

Hats off to [Ken] for this simple explanation and vivid reminder to watch return paths on clock traces and other high-frequency signals. Need an EMC probe to check your work? A bit of rigid coax and an SDR are all you need.  Continue reading “The Perils Of Return Path Gaps” →

Celebrating Pi Day With A Ghostly Calculator

March 14, 2024 by No comments

For the last few years, [Cristiano Monteiro] has marked March 14th by building a device to calculate Pi. This year, he’s combined an RP2040 development board and a beam-splitting prism to create an otherworldly numerical display inspired by the classic Pepper’s Ghost illusion.

The build is straightforward thanks to the Cookie board from Melopero Electronics, which pairs the RP2040 with a 5×5 matrix of addressable RGB LEDs. Since [Cristiano] only needed 4×5 LED “pixels” to display the digits 0 through 9, this left him with an unused vertical column on the right side of the array. Looking to add a visually interesting progress indicator for when the RP2040 is really wracking its silicon brain for the next digit of Pi, he used it to show a red Larson scanner in honor of Battlestar Galactica.

With the MicroPython code written to calculate Pi and display each digit on the array, all it took to complete the illusion was the addition of a glass prism, held directly over the LED array thanks to a 3D-printed mounting plate. When the observer looks through the prism, they’ll see the reflection of the display seemingly floating in mid-air, superimposed over whatever’s behind the glass. It’s a bit like how the Heads Up Display (HUD) works on a fighter jet (or sufficiently fancy car).

Compared to his 2023 entry, which used common seven-segment LED displays to show off its fresh-baked digits of Pi, we think this new build definitely pulls ahead in terms of visual flair. However, if we had to pick just one of [Cristiano]’s devices to grace our desk, it would still have to be his portable GPS time server.

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Dev Board Watch Takes Path Of Least Resistance

March 14, 2024 by 9 Comments

Building your own watch or clock is kind of a maker’s rite of passage. Once upon a time, if you went with a wrist watch, you’d typically work on producing your own compact PCB with everything crammed into a typical watch form factor, maybe relying on a simple binary output for compactness and simplicity. Times have changed, however, and [Arnov]’s design is altogether different in its construction.

The build relies on a XIAO ESP32-C3 microcontroller board as the brains of the operation. It’s paired with the XIAO expansion board. It’s designed as a carrier for the ESP32-C3, giving it a bunch of IO that’s accessible over readily-accessible connectors. It also features a display, a real-time clock, and a battery — pretty much the three main things you’d need to add to an ESP32 to turn it into a watch.

Thus, with the electronics pretty much done, it was simply up to [Arnov] to turn the device into a watch. He achieved this by screwing the frame and strap of an old Casio watch to a 3D printed carrier for the XIAO expansion board. With that done, it was simply a matter of writing the code to show the time from the RTC on the display. There’s no connectivity features, no smart stuff going on — just the time and date for your perusal.

Some might decry the project for simply slapping a watch band on a devboard. Or, you could look at how this indicates just how fast and easy development can be these days. Once upon a time, you could spend weeks trying to find a cheap display and then further weeks trying to get it working with your microcontroller. Now you can spend $20, get the parts in a few days, and get your project blasting along minutes later.

If you’ve done an altogether more ornate watch build of your own, we’d love to see that, too. Show us on the tipsline!

High-Voltage Fun With An Inexpensive Power Supply

March 14, 2024 by 25 Comments

It used to be that nearly every home had at least one decent high-voltage power supply. Of course, it was dedicated to accelerating electrons and slamming them into phosphors so we could bathe ourselves in X-rays (not really) while watching Howdy Doody. These days the trusty tube has been replaced with LEDs and liquid crystals, which is a shame because there’s so much fun to be had with tens of thousands of volts at your disposal.

That’s the impetus behind this inexpensive high-voltage power supply by [Sebastian] over at Baltic Labs. The heavy lifting for this build is done by a commercially available power supply for a 50-watt CO2 laser tube, manufactured — or at least branded — by VEVOR, a company that seems intent on becoming the “Harbor Freight of everything.” It’s a bold choice given the brand’s somewhat questionable reputation for quality, but the build quality on the supply seems decent, at least from the outside. [Sebastian] mounted the supply inside a rack-mount case, as one does, and provided some basic controls, including the obligatory scary-looking toggle switch with safety cover. A pair of ammeters show current and voltage, the latter with the help of a high-voltage resistor rated at 1 gigaohm (!). The high-voltage feedthrough on the front panel is a little dodgy — a simple rubber grommet — but along with the insulation on the high-voltage output lead, it seems to be enough.

The power supply’s 30 kV output is plenty for [Sebastian]’s current needs, which from the video below appear to mainly include spark gap experiments. He does mention that 50 kV commercial supplies are available too, but it would be tough to do that for the $150 or so he spent on this one. There are other ways to go, of course — [Niklas] over at Advanced Tinkering recently shared his design for a more scratch-built high-voltage supply that’s pretty cool too. Whatever you do, though, be careful; we’ve been bitten by a 50 kV flyback supply before and it’s no joke.

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A Compact SCARA Arm Plotter

March 14, 2024 by 4 Comments

If you’re unfamiliar with SCARA robots, the acronym stands for Selective Compliance Assembly Robot Arm. This refers to the fact that the arms are rigid in the Z axis but somewhat compliant in the X and Y axes, and that they’re often used for assembly tasks. In any case, you can spend a great deal of money equipping your factory with these robots, or you can build your own for the fun of it. If you’re not endowed with a seven-figure investment for opening a production plant, consider exploring [tuenhidiy’s] project instead.

The build enlists an Arduino Mega as the brains of the operation. It’s paired with a RAMPS controller for running a pair of NEMA 17 stepper motors that actually move the arm in the X-Y plane. Additionally, a tray eject mechanism from a CD/DVD drive is enlisted to act as the Z axis. The frame is assembled from PVC plumbing components and a small amount of aluminium T-slot profile.

The resulting arm isn’t fast in the video we see of the build, but it works as a basic plotter without too much complaint. The benefit of the Z-axis in this case is obvious, as it allows the pen to be lifted off the page where necessary.

We’ve seen plenty of good plotter designs around these parts before, too. Video after the break.

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