Give Your Twist Connections Some Strength

We’ve all done it at some time — made an electrical connection by twisting together the bare ends of some wires. It’s quick, and easy, but because of how little force required to part it, not terribly reliable. This is why electrical connectors from terminal blocks to crimp connectors and everything else in between exist, to make a more robust join.

But what if there was a way to make your twist connections stronger? [Ibanis Sorenzo] may have the answer, in the form of an ingenious 3D printed clamp system to hold everything in place. It’s claimed to result in a join stronger than the wire itself.

The operation is simple enough, a spring clamp encloses the join, and a threaded outer piece screws over it to clamp it all together. There’s a pair of 3D printable tools to aid assembly, and a range of different sizes to fit different wires. It looks well-thought-out and practical, so perhaps it could be a useful tool in your armoury. We can see in particular that for those moments when you don’t have the right connectors to hand, a quick 3D print could save the say.

A few years ago we evaluated a set of different ways to make crimp connections. It would be interesting to subject this connection to a similar test. Meanwhile you can see a comprehensive description in the video below the break.

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FreeCAD Foray: From Brick To Shell

Over a year ago, we took a look at importing a .step file of a KiCad PCB into FreeCAD, then placing a sketch and extruding it. It was a small step, but I know it’s enough for most of you all, and that brings me joy. Today, we continue building a case for that PCB – the delay is because I stopped my USB-C work for a fair bit, and lost interest in the case accordingly, but I’m reviving it now.

Since then, FreeCAD has seen its v 1.0 release come to fruition, in particular getting a fair bit of work done to alleviate one of major problems for CAD packages, the “topological naming problem”; we will talk about it later on. The good news is, none of my tutorial appears to have been invalidated by version 1.0 changes. Another good news: since version 1.0, FreeCAD has definitely become a fair bit more stable, and that’s not even including some much-needed major features.

High time to pick the work back up, then! Let’s take a look at what’s in store for today: finishing the case in just a few more extrusions, explaining a few FreeCAD failure modes you might encounter, and giving some advice on how to make FreeCAD for you with minimum effort from your side.

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Turning A $2 IKEA Lantern Into A Stylish Enclosure

It’s fair to say that the average Hackaday reader enjoys putting together custom electronics. Some of those builds will be spaghetti on a breadboard, but at some point you’ll probably have a project that needs a permanent case. If you’re looking for a small case for your latest creation, check out [Julius Curt’s] modification of an IKEA Vårsyren lantern into a customizable enclosure!

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Hackaday Links: September 7, 2025

Two weeks ago, it was holographic cops. This week, it’s humanoid robot doctors. Or is it? We’re pretty sure it’s not, as MediBot, supposedly a $10,000 medical robot from Tesla, appears to be completely made up. Aside from the one story we came across, we can’t find any other references to it, which we think would make quite a splash in the media if it were legit. The article also has a notable lack of links and no quotes at all, even the kind that reporters obviously pull from press releases to make it seem like they actually interviewed someone.

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Maurice Brings Immersive Audio Recording To The Masses

Immersive audio is the new hotness in the recording world. Once upon a time, mono was good enough. Then someone realized humans have two ears, and everyone wanted stereo. For most of us, that’s where it stopped, but audio connoisseurs kept going into increasingly baroque surround-sound setups — ending in Immersive Audio, audio that is meant to fully reproduce the three-dimensional soundscape of the world around us. [DJJules] is one of those audio connoisseurs, and to share the joy of immersive audio recording with the rest of us, he’s developed Maurice, a compact, low-cost immersive microphone.

Maurice is technically speaking, a symmetrical ORTF3D microphone array. OTRF is not a descriptive acronym; it stands for Office de Radiodiffusion Télévision Française, the fine people who developed this type of microphone for stereo use. The typical stereo ORTF setup requires two cardioid microphones and angles them 110 degrees apart at a distance of 17 cm. Maurice arrays four such pairs, all oriented vertically and facing 90 degrees from one another for fully immersive, 8-channel sound. All of those microphones are thus arrayed to capture sound omnidirectionally, and give good separation between the channels for later reproduction. The mountings are all 3D printed, and [DJJules] kindly provides STLs.

This is the speaker setup you need to get full use of Maurice’s recordings. Now let’s see Paul Allen’s speakers.

Recording eight audio channels simultaneously is not trivial for the uninitiated, but fortunately, [DJJules] includes a how-to in his post. We particularly like his tip to use resistor color coding to identify the XLR cables for different microphone channels. Playback, too, requires special setup and processing. [DJJules] talks about listening on his 7.1.4 stereo setup, which you can find in a companion post. That’s a lot of speakers, as you might imagine.

There are high-end headphones that claim to reproduce an immersive sound field as well, but we can’t help but wonder if you’d miss the “true” experience without head tracking. Even with regular department-store headphones, the demo recordings linked via the Instructable sound great, but that probably just reflects the quality of the individual microphones.

Audio can be a make-or-break addition to VR experiences, so that would seem to be an ideal use case for this sort of technology. Maurice isn’t the only way to get there; we previously focused on [DJJules]’s ambisonic microphone, which is another way to reproduce a soundscape. What do you think, is this “immersive audio” the new frontier of Hi-Fi, or do we call it a stereo for a reason? Discuss in the comments!

Theremin-Style MIDI Controller Does It With Lasers

Strictly speaking, a Theremin uses a pair of antennae that act as capacitors in a specific R/C circuit. Looking at [aritrakdebnath2003]’s MIDI THEREMIN, we see it works differently, but it does play in the manner of the exotic radio instrument, so we suppose it can use the name.

The MIDI THEREMIN is purely a MIDI controller. It sends note data to a computer or synthesizer, and from there, you can get whatever sound at whatever volume you desire. The device’s brain is an Arduino Uno, and MIDI-out for the Arduino has been a solved problem for a long while now.

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Psst… Got A Second? Here Are The 2025 One-Hertz Challenge Winners

Even with teachers with names like Kirchhoff and Helmholtz, old Heinrich Hertz himself likely didn’t have the slightest idea that his name would one day become an SI unit. Less likely still would have been the idea that Hackaday would honor him with the 2025 One-Hertz Challenge.

The challenge was deliberately — dare we say, fiendishly? — simple: Do something, anything, but do it once a second. Flash a light, ring a bell, click a relay, or even spam comments on a website other than Hackaday; anything at all, but do it at as close to one Hertz as possible. These are our favorite kinds of contests, because the simplicity affords a huge canvas for the creative mind to paint upon while still providing an interesting technical constraint that’s just difficult enough to make things spicy.

And boy, did you respond! We’ve received over a hundred entries since we announced the contest back in June, meaning that many of you spent 4,662,000 seconds of your summer (at least those of you above the equator) rising to the challenge. The time was well spent, with projects that pushed the limits of what we even expected.

While we loved ’em all, we had to winnow them down to the top three, each of which receives a $150 gift certificate from our sponsor, DigiKey. Let’s take a look at them, along with our favorite runners-up.

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