Print-and-Clamp: Rubber Band PCB Stand Slides Into Duty

November 3, 2025 by Matt Varian 8 Comments

When it comes to soldering on a PCB it almost always helps to have some way to hold the board off your workbench, allowing leads to pass though with out making it unstable and keeping it level while working with tiny components. This project sent in by [Mel] was born out of necessity he was going to be teaching a soldering class and needed a way to keep boards in place, and so designed this Print-in-place PCB holder.

While there are certainly a long list of products designed to serve this function [Mel] took advantage of some idle 3D printers to turn out PCB stands that require no assembly, just the addition of a rubber band and they are ready for use. Part of the challenge of print in place 3D prints is dialing in the tolerances of your design and printer, and for this [Mel] printed some smaller slider mechanisms that were quick to print and iterate with until he was happy and could start turning out the larger design using those values.

The full PCB holder includes 3 independent sliders allowing for boards of all shapes and sizes to be held. To tension the board mounts there is a slow lower down on the uprights to allow for a rubber band to be added pulling all three towards the center. Finally [Mel] included small trays between the 3 sliders to give you a convenient place to components are you assemble your board. The 3D print falls are all available for download and [Mel] also included the small slider as a 3D print for you to check your printer tollerances before you run off the final design. Thanks [Mel] for sending in your soldering tool design, it’s a great addition to some of our other soldering assistant devices we’ve featured.

3D Printering: Liquid-Filled Filament Was Not On Our Bingo Card

November 2, 2025 by Donald Papp 19 Comments

[Prusa] have a number of announcements, and one of the more unusual ones is that liquid printing is coming to the Prusa XL. Specifically, printing in real, heat-resistant silicone (not a silicone-like plastic) is made possible thanks to special filament and a special toolhead. It’s the result of a partnership with Filament2, and the same process could even be used to print with other liquids, including chocolate.

Look closely and you will see the detail in the nozzle, which mixes the two-part formula.

The process is as unusual as it is clever. The silicone is a two-part formula, but there is no reservoir or pump involved. Instead, there are two filaments, A and B. When mixed, they cure into solid silicone.

What is unusual is that these filaments have a liquid core. Upon entering the extruder, the outer sheath is cut away, and the inner liquid feeds into a mini mixing nozzle. The nozzle deposits the mixed silicone onto the print, where it cures. It isn’t clear from the demo where the stripped outer casing goes, but we assume it must get discarded or is possibly stowed temporarily until it can be removed.

Liquid-core filament is something we certainly didn’t have on our bingo card, but we can see how it makes sense. A filament format means the material can be handled, fed, and deposited precisely, benefiting from all of the usual things a filament-based printer is good at doing.

What’s also interesting is that the liquid toolhead can co-exist with other toolheads on the XL; in fact, they make a point of being able to extrude silicone as well as the usual thermoplastics into the same print. That’s certainly a trick no one else has been able to pull off.

There are a few other announcements as well, including a larger version of their Core One printer and an open-source smart spool standard called OpenPrintTag, a reusable and reprogrammable NFC insert for filament spools that gives you all of the convenience of automating color and material reading without the subtle (or overt) vendor lock-in that comes with it.

Watch a demo of the new silicone extruder in the video, embedded just under the page break. The new toolhead will be 1,009 USD when it launches in early 2026.

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Does 3D-Printed Foam Make Good Custom Tires?

November 2, 2025 by Donald Papp 9 Comments

Wouldn’t it be nice to 3D print an entire custom tire for small robots? It sure would, so [Angus] of [Maker’s Muse] decided to investigate whether nifty new filaments like expanding TPU offer anything new in this area. He did more than just print out a variety of smooth tires; he tested each with a motorized platform attached to a load cell, driving on a dusty sheet of MDF to simulate the average shop floor, or ant weight combat robot arena.

Why bother making your own wheels? As [Angus] points out, when one is designing their own robots from scratch, it’s actually quite difficult to find something off the shelf that is just the right size. And even if one does find a wheel that is just right, there’s still the matter of fitting it to the shaft. Things would be so much easier if one could simply 3D print both wheel and tire in a material that performs well.

Here’s what he found: Siraya Tech’s TPU air filament (about 70A on the Shore hardness scale) performed the best. This is TPU plus a heat-activated additive that foams up during extrusion, resulting in a flexible print that looks and feels more like foam than usual TPU. It makes a promising tire that performs as well as it looks. Another expanding filament, PEBA air (also from Siraya Tech) didn’t look or perform as well, but was roughly in the same ballpark.

Both performed better than the classic DIY options of 3D-printed plain TPU, or laser-cut EVA foam. It’s certainly a lot less work than casting custom tires.

What about adding a tread pattern? [Angus] gave it a try. Perhaps unsurprisingly, a knobby tire has worse traction compared to a smooth tire on smooth MDF. But sometimes treads are appropriate, and as [Angus] points out, if one is 3D printing tires then adding treads comes at essentially zero cost. That’s a powerful ability.

Even if you are not interested in custom wheels, that foaming TPU filament looks pretty nifty. See for yourself in the video, embedded just below. If you find yourself finding a good use for it, be sure to drop us a tip!

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Teaching Math With 3D Printers

October 25, 2025 by Al Williams 10 Comments

We’ve often thought that 3D printers make excellent school projects. No matter what a student’s interests are: art, software, electronics, robotics, chemistry, or physics, there’s something for everyone. A recent blog post from [Prusa Research] shows how Johannes Kepler University is using 3D printing to teach math. You can see a video with Professor [Zsolt Lavicza] explaining their vision below.

Instead of relying on abstract 3D shapes projected on a 2D screen, GeoGebra, educational math software, creates shapes that you can produce on a 3D printer. Students can physically handle and observe these shapes in the real world instead of on a flat screen.

One example of how the 3D printer finds use in a math class is producing “Genius Square,” a multilevel tic-tac-toe game. You can find the model for that and other designs used in the classes, on Printables. Some prints are like puzzles where students assemble shapes from pieces.

Putting 3D printers in school isn’t a new idea, of course. However, machines have become much simpler to use in recent years, so maybe the time is now. If you can’t find money for printers in school, you can always teach robotics using some low-tech methods.

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Automatically Serving Up Canned Cat Food

October 23, 2025 by Bryan Cockfield 18 Comments

If there’s any one benefit to having a cat as a pet instead of a dog, it’s that they’re a bit more independent and able to care for themselves for many days without human intervention. The only thing that’s really needed is a way to make sure they get food and water at regular intervals, but there are plenty of off-the-shelf options for these tasks. Assuming your cat can be fed dry food, that is. [Ben Heck]’s cat has a health problem that requires a special canned wet food, and since there aren’t automatic feeders for this he built his own cat-feeding robot.

Unlike dry food that can dispense a measured amount from a hopper full of food, the wet food needs to be opened and dispensed every day. To accomplish this, his robot has a mechanism that slowly slides a wedge under the pull tab on the can, punctures the can with it, and then pulls it back to remove the lid. From there the food is ejected from the feeder down a ramp to a waiting (and sometimes startled) cat. The cans are loaded into 3D-printed cartridges and then stacked into the machine on top of each other, so the machine can dispense food cans until it runs out. This design has space for six cans.

Although there are many benefits to having pets of any sort, one of the fun side quests of pet ownership is building fun things for them to enjoy or to make caring for them easier. We even had an entire Hackaday contest based on this premise. And, if biological life forms aren’t your cup of tea, there are always virtual pets to care for as well.

Thanks to [Michael C] for the tip!

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Tinkercad In Color

October 22, 2025 by Al Williams 4 Comments

Tinkercad is famous for having lots of colors in the interface. But once you export an STL, that file is notoriously monochrome. If you are printing with a single color printer, no problems. But if you have a color printer, what do you do? [CHEP] shows some options, including a relatively new one, in the video below.

The simple way is to “paint” the STL inside your slicer. But as [CHEP] shows, that is a pain and also has some undesirable side effects. A better approach is to export each part (or, at least, each part of the same color) into separate STL files, which you can then import together in the slicer. You still have to paint, but you don’t have to select different faces, and the resulting coloring is more what you’d expect.

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Tinkercad Continues To Grow Up

October 21, 2025 by Al Williams 21 Comments

It is easy to write off Tinkercad as a kid’s toy. It is easy enough for kids to learn and it uses bright colors looking more like a video game than a CAD tool. We use a variety of CAD tools, but for something quick, sometimes Tinkercad is just the ticket. Earlier this year, Tinkercad got a sketch feature, something many other CAD programs have and, now, you can even revolve the sketch to form complex objects. Tinkercad guru [HL ModTech] shows you how in the video below.

It wasn’t long ago that we needed to cut an irregular shape out of an STL and we found the sketch feature which was perfect for that purpose. If you’ve used other CAD tools, you’ll know that sketches are typically 2D shapes that get changed into a 3D shape. The traditional thing is to simply extrude it, so if you draw a circle in 2D, you get a cylinder.

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