[Ty Palowski] doesn’t like folding his many shirts. He saw one of those boards on TV that supposedly simplifies folding, but it does require you to manually move the board. That just won’t do, so [Ty] motorized it to create a shirt folding robot.
The board idea is nothing new, and probably many people wouldn’t mind the simple operation required, but what else are you going to do with your 3D printer but make motor mounts for a shirt folding machine? The folding board is, of course, too big for 3D printing so he made that part out of cardboard at first and then what looks like foam board.
3D printed parts are generally no way near the strength of an equivalent injection moulded part and techniques such as a sustained heat treatment, though effective usually distort the part beyond use.
[CNC Kitchen] was investigating the results (video, embedded below) of a recent paper, that described a novel ABS filament reinforced by a “star” shaped Polycarbonate core, an arrangement the authors claim is resilient to deformation during the annealing process often necessary to increase part strength. While the researchers had access to specialised equipment needed to manufacture such a composite material, [CNC Kitchen’s] solution of simply using his dual extruder setup to directly print the required hybrid filament is something we feel, strongly resonates with the now old school, RepRap “print your printer” sentiment.
The printed filament seems to have reasonable dimensional accuracy and passing the printed spool through a heater block without the nozzle attached, ensured there would be no obvious clogs. The rest of the video focuses on a very thorough comparison of strength and deformation between the garden variety Polycarbonate, ABS and this new hybrid filament after the annealing process. Although he concludes with mixed results, just being able to combine and print your own hybrid filament is super cool and a success in its own right!
In common with quite a few in the hardware hacking community, I have a fondness for older vehicles. My “modern” ride is an older vehicle by today’s standards, a Volkswagen Polo 6N made in the late 1990s. It’s by my estimation a Good Car, having transported me reliably back and forth across the UK and Europe for several years.
Last week though, it let me down. Outside the church in a neighbouring village the driver’s door lock failed, leaving me with my igniton key stuck in the door, and a mildly embarrassing phone call to my dad to bring the Torx driver required to remove the assembly and release it. I am evidently not 1337 enough, I don’t carry a full set of Torx bits with me everywhere I go. The passenger side lock has never worked properly while I’ve had the car, and this is evidently my cue to sort it all out.
Giving a 3D printer the ability to remove its own prints means that it can crank out part after part automatically, without relying on a human operator between jobs. [Damien Weber] has done exactly that to his Prusa MK3/S printer, with what he calls the Chain Production Add-on.
[Damien]’s approach is one we haven’t quite seen before. When printing is complete, a fan cools the part then an arm (with what looks like utility knife blades attached at an angle) swings up and behind the bed. The arm zips forward and scoops the print off the bed, dumping the finished part in the process. It’s all made from 3D printed parts, aluminum extrusion and hardware, two stepper motors, and a driver PCB. The GitHub repository linked above holds all the design files, but there is also a project page on PrusaPrinters.org.
Not quite sure how it all works? Watch it in action in the video embedded below.
With a quarter-century of more of consumer digital cameras behind us, it’s easy to forget that there was once another way to see your photos without waiting for them to be developed. Polaroid Land cameras and their special film could give the impatient photographer a print in about a minute, but sadly outside a single specialist producer, it is no longer a product that is generally available. [The Amateur Engineer] sought an alternative for a large format camera, by adapting a back designed for Fuji Instax film instead.
Lomography, the retailer of fun plastic cameras, had produced an Instax back for one of their cameras, and to adapt it for a Tachihara large format camera required a custom 3D-printed frame. Being quite a large item it had to be printed in three pieces and stuck together with epoxy. Then a series of light leaks had to be chased down and closed up. The result is a working Instax back for the camera, which appears to deliver the photographic goods.
We’ve seen a few digital backs for larger cameras produced with scanners, but we rather like this linear CCD one.
One of the Holy Grails of desktop 3D printing is the ability to print in multiple materials, for prints that mix colours or textures. There are printers with multi-way hot ends, add-ons that change your filament, or printers with tool changers, that swap hot ends as needed. [Amy] has taken the final route with her Hypercube, and her Doot Changer allows her to print in two materials with ease. Best of all, she tells us it only cost her $20 to make.
For those not familiar with Hypercube-style printers, they have a roughly cubic frame made using aluminium extrusion. On the rear upper rail are a couple of receptacles with metal locating pins onto which a hot-end unit can be slotted. The printer carriage has a magnetic coupling that can pick up or disengage a hot end from its receptacle at will, as can be seen in action in a short video clip.
When it comes to cleaning your hands, [Arnov Sharma] is not messing around. He built an automatic soap dispenser using ultrasonic sensors, a stepper motor for activating the pump, and 3D printed components for housing a bottle of soap – a spectacular display of over-engineering. At least he won’t be needing to stand in line at the supermarket for motion detection soap dispensers anytime soon.
Initially, he had the idea to build the dispenser using a common servo motor-based method. This would involve activating motors to push down on the plunger for the soap bottle to dispense soap. Instead, he for a different approach that ended up being fairly straightforward in theory, although the execution is pretty involved.
Model of the soap dispenser made in Fusion 360
He started off by 3D printing the compartment where the soap bottle would sit and the structural support for the Z-axis rail that would be pushing down on the soap bottle. It’s similar to the type of linear actuator you might find in a 3D printer or PCB mill, where a motor controls a rotating screw that moves the carriage across a belt. (We presume the linear rail came first, and the ultrasonic soap dispenser second.)
In this build, there are two additional rods added to help support the lever pressing down on the soap dispenser.
The setup is controlled by an Arduino, which triggers the movement from the linear actuator if it receives a signal from an ultrasonic sensor. He’s added the model files and Arduino code for other makers curious about building a similar project. Check out his video for the soap dispenser in action – the stepper motor definitely makes for a much more powerful plunge than you might expect.
