A UV Curing Wand For Everyone

December 6, 2020 by Matthew Carlson 12 Comments

The average person’s experience with an ultraviolet (UV) wand is getting a cavity at the dentist. However, anyone with a resin-based 3d printer knows how important a UV curing system is. Often times some spots on a print need a little bit of extra UV to firm up. [Mile] has set out to create an open-source UV curing wand named Photon that is cost-effective and easy to build.

What’s interesting here is that there are dozens if not hundreds of UV curing systems ranging from $5 LED flashlights to larger industrial flood systems. [Mile] dives right in and shows the trade-offs that those cheaper modules are making as well as what the commercial systems are doing that he isn’t. [Mile’s] Photon wand tries to be energy efficient with more irradiated power while staying at a lower cost. This is done by carefully selecting the CSP LEDs instead of traditional wire-bonded and making sure the light source is properly focused and cooled. From the clean PCB and slick case, it is quite clear that [Mile] has gone the extra step to make this production-friendly. Since there are two industry-standard wavelengths that resins cure at (364nm and 405nm), the LED modules in Photon are user-replaceable.

What we love about this project is looking past what is readily available and diving deep. First understanding the drawbacks and limitations of what is there, then setting a goal and pushing through to something different. This isn’t the first UV curing tool we’ve seen recently, so it seems there is a clear need for something better that’s what is out there today.

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The Ground Beneath Your Feet: SuperAdobe Construction

October 27, 2020 by Bryan Cockfield 25 Comments

Homes in different parts of the world used to look different from each other out of necessity, built to optimize for the challenges and benefits of local climate. When residential climate control systems became commonplace that changed. Where a home in tropical south Florida once required very different building methods (and materials) compared to a home in the cold mountains of New England, essentially identical construction methods are now used for single-family homes in any climate. The result is inefficient and virtually indistinguishable housing from coast to coast, regardless of climate. As regions throughout the world are facing increasingly dire housing shortages, the race is on to find solutions that are economical and available to us right now.

The mission of CalEarth, one of the non-profits that Hackaday has teamed up with for this year’s Hackaday Prize, is to address that housing shortage by building energy-efficient homes out of materials already available in the areas that they will be built. CalEarth specializes in building adobe, or earth, homes that have a large thermal mass and an inexpensive bill of materials. Not only does this save on heating and cooling costs, but transportation costs for materials can be reduced as well. Some downside to this method of construction are increased labor costs and the necessity of geometric precision of the construction method, both of which are tackled in this two-month design challenge.

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Let The Solar Free

October 24, 2020 by Matthew Carlson 15 Comments

Anyone tackling solar power for the first time will quickly find there’s a truly dizzying amount of information to understand and digest. You might think you just need to buy some solar panels, wire them together, and just sort of plug them in. But there are a hundred and one different questions about how they’ll be connected, the voltage of the panels, and the hardware for driving a load. [Michel], [case06], and [Martin Jäger] have set out to create a simpler and easier to understand charge controller named LibreSolar.

A charge controller is fundamentally a simple idea. The goal is to charge a battery with solar panels, which means it’s essentially just a heavy-duty DC/DC buck converter. What makes this project different is that it is an open platform built for extensibility.

There are UEXT connectors included for adding extra peripherals, and with some tweaks to the STM32 firmware, it would be easy to handle small wind turbines (with some rectification to convert to DC, of course). LibreSolar seems to be designed with an eye towards creating a nano-scale localized networked grid. For example, they’ve developed a Raspberry Pi Zero module that uses WiFi to create a CAN bus allowing the boxes to communicate their maximum voltage to each other. This makes the system as plug-and-play as possible, as the bus doesn’t require a master controller to communicate.

With features such as MPPT (Maximum Power Point Tracking), 20 amp peak charging, a USB interface for updating, and several built-in protection mechanisms, it’s clearly a well thought through project. We look forward to seeing it deployed in the real world!

The Adorable Robot Spot, Now In Affordable Form

October 23, 2020 by Erin Pinheiro 8 Comments

If you’ve been following the Boston Dynamics project Spot, you’ve seen its capabilities and how we’re starting to see it being used in public more since its official release last year. But in a true display of how hobbyist electronics have been evolving and catching up with the big companies over the past few years, [Miguel Ayuso Parrilla] shows us his own take on the walking robot with CHOP, one of the finalists in this year’s Hackaday Prize.

CHOP is a DIY quadruped robot that works much in the same way as Spot, although in a smaller form-factor and, perhaps most impressive of all, a bill of materials that can be all acquired for under $500. The entire project is open source, meaning that anyone can built their own version of it with off-the-shelf parts and some 3D printing. If you can’t get the hardware however, you can still play with the PyBullet simulation of the mechanics that were used during the debugging process.

Running the show are two main components, a Raspberry Pi 4B and an Arduino Mega. While the Mega interfaces with the servo controllers and provides filtering for sensors like the inertial measurement unit, the Pi takes all that data in and uses a series of Python scripts in order to determine the gait of the robot and which way the servos should move through an inverse kinematics model. To control the direction in which the body of the robot should accelerate, a Bluetooth remote controller sends commands to the Raspberry Pi.

We’re excited to see home-grown projects rise to this level of complexity, which would be mostly unheard of a few years ago in the maker scene, and only presented by large tech companies with tons of money to spend on research and development. There are other quadruped robots to inspire yourself on than Spot though, like this one with a spherical design and fold-out legs. Check this one in action after the break.

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Untethered: Fishing Without Lines

October 20, 2020 by Bryan Cockfield 23 Comments

There’s a laundry list of ways that humans are polluting the earth, and even though it might not look like it from the surface, the oceans seem to bear the brunt of our waste. Some research suggests that plastic doesn’t fully degrade as it ages, but instead breaks down into smaller and smaller bits that will be somewhere the in environment for such a long time it could be characterized in layman’s terms as forever.

Not only does waste of all kinds make its way to the oceans by rivers or simply by outright dumping, but commercial fishing gear is estimated to comprise around 10% of the waste in the great blue seas, and one of the four nonprofits help guide this year’s Hackaday Prize is looking to eliminate some of that waste and ensure it doesn’t cause other problems for marine life. This was the challenge for the Conservation X Labs dream team, three people who were each awarded a $6,000 micro-grant to work full time for two months on the problem.

It isn’t about simply collecting waste in the ocean, but rather about limiting the time that potentially harmful but necessary fishing equipment is in the water in the first place. For this two-month challenge, this team focused on long lines used by professional fishing operations to attach buoys to gear like lobster pots or crab traps. These ropes are a danger to large ocean animals such as whales when they get tangled in them and, if the lines detach from the traps, the traps themselves continue to trap and kill marine life for as long as they are lost underwater. This “ghost gear” is harmful in many different ways, and reducing its time in the water or “soak time” was the goal for the project.

Let’s take a closer look at their work after the break, and we can also see the video report they filed as the project wrapped up.

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Quality Control, Done Anywhere

October 13, 2020 by Bryan Cockfield 3 Comments

Modern society has brought us all kinds of wonders, including rapid intercontinental travel, easy information access, and decreased costs for most consumer goods thanks to numerous supply chains. When those supply chains break down as a result of a natural disaster or other emergency, however, the disaster’s effects can be compounded without access to necessary supplies. That’s the focus of Field Ready, a nonprofit that sets up small-scale manufacturing in places without access to supply chains, or whose access has been recently disrupted.

As part of this year’s Hackaday Prize, a each of our four nonprofit partners outline specific needs that became the targets of a design and build challenge. Field Ready was one of those nonprofits, and for the challenge they focused on quality control for their distributed manufacturing system. We took a look at Field Ready back in June to explore some of the unique challenges associated with their work, which included customers potentially not knowing that a product they procured came from Field Ready in the first place, leading to very little feedback on the performance of the products and nowhere to turn when replacements are needed.

The challenge was met by a dream team whose members each received a $6,000 microgrant to work full time on the project. The’ve just made their report on an easier way of tracking all of the products produced, and identifying them even for those not in the organization. As a result, Field Ready has a much improved manufacturing and supply process which allows them to gather more data and get better feedback from users of their equipment. Join us after the break for a closer look at the system and to watch the team’s presentation video.

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UVA Aims To Be More Than Just One Tool

October 9, 2020 by Lewin Day 8 Comments

Sometimes, a project is more than it seems on just the surface. The UVA project from [Said Alvarado Marin] is one such example. What started as an attempt to build a single useful tool became the beginning of a broader utility ecosystem.

In and of itself, UVA is a project to build a powerful UV flashlight for curing UV-reactive glues. After some serious research, [Said] was able to find the right LEDs, outputting the right wavelengths, and begin the design of this simple tool. However, UVA quickly became a base upon which other tools could be developed. The design of UVA is such that the flashlight head fits onto an interchangable power base, consisting of three 18650 lithium polymer cells and a charging subsystem.

The aim of UVA is to encourage others to produce their own tools to work with this ecosystem. Designed around commonly available parts and DIY build methods like 3D printing, it’s intended to allow the average person to create the tools they need when and as they need them, on location. We look forward to seeing how the project progresses further as we head closer to the finale of the 2020 Hackaday Prize!