Print, Rinse, Wear. Nanowire Circuits For Your Microfibre Clothing.

While our bodies are pretty amazing, their dynamic nature makes integrating circuits into our clothing a frustrating process.  Squaring up against this challenge, a team of researchers from North Carolina State University have hit upon a potential boon for wearable electronics: silver nanowires capable of being printed on flexible, stretchy substrates.

It helps that the properties of silver nanowires lend themselves to the needs of wearable circuits — flexible and springy in their own right — but are not without complications. Silver nanowires tend to clog print nozzles during printing, so the research team enlarged the nozzle and suspended the nanowires in a water-soluble solvent, dramatically cutting the chance of clogging. Normally this would have a negative impact on precision, but the team employed electrostatic force to draw the ink to the desired location and maintain print resolution. Once printed, the solvent is rinsed away and the wearable circuit is ready for use.

By controlling print parameters — such as ink viscosity and concentration — the team are able to print on a wide variety of materials. Successful prototypes thus far include a glove with an integrated heating circuit and an electrocardiograph electrode, but otherwise the size of the printer is the only factor limiting the scale of the print. Until this technique becomes more widely available, interested parties might have to put their stock into more homebrew methods.

[Thanks for the tip, Qes!]

Gramazon Gives Your Echo Dot A 1920’s Makeover

Unless you’re particularly fond of hockey pucks, you probably aren’t really keen on the aesthetics of the NSA’s Amazon’s diminutive listening device, the Echo Dot. It’s not exactly ugly, but if anyone at Amazon spent more than ten minutes considering the visual design of the thing when it was being developed, we’d be shocked.

Luckily for us, there are hackers and makers who not only have the artistic chops to come up with visually appealing designs, but are kind enough to share them with those of us who are a few crayons short of a full box in that department. Such is the case with the jaw-dropping Gramazon by [Bård Fleistad], a 3D printed acoustic amplifier for the Echo Dot that converts the ho-hum looking device into a classic 1920’s style “horn” speaker.

[Bård] has wanted a horn speaker for awhile, but the prices on a real one in decent condition are getting pretty high. If he couldn’t have the real deal he figured the next best thing would be to 3D print his own version, but he’d still need electronics to put into it. Since the Echo is readily available and works as a Bluetooth speaker (not to mention plays audio from various online sources), it made sense to use it as the heart of his faux-horn.

The design he came up with is very slick, but the finish work on the printed parts is really what puts this project over the edge. [Bård] used Bondo and multiple primer coats to smooth the outside of the horn, and XTC-3D for the hard-to-reach internal curves. Plus sanding. Lots, and lots, of sanding.

If you’re looking for more information on putting high quality finishes on your 3D printed parts like this, check out our Visual 3D Print Finishing Guide. Or if you’d rather just find a swanky home for your always-listening hockey puck, we’ve got plenty of inspiration for you there as well.

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Comic Boxes Reflect Owner’s Skills

We are the culmination of our experiences. We build with the tools we’re familiar. We design with the decorations we like. Sometimes this thinking leads to a project that looks like a kindergartener who has dressed in a pink tutu and a camo shirt. Sometimes our experience leads us to make something functional and elegant. [jordanlund] combined his work experience in a library, 3D modeling skills, and love of comic books to turn a hodgepodge pile of scribbled-upon boxes into an orderly collection of comic books in boxes adorned with brass drawer pulls.

3D printing bridged the gap between the brass card catalog drawer pulls he knew well from the library and the crates of comics he kept at home. Custom brackets allowed the drawer pulls, which were meant to be screwed into wooden drawer faces, to work with cardboard boxes. The drawer pulls have a slot for labels so there will be no need to rip off sticky labels later or scrawl with a permanent marker. Perhaps [jordanlund] is merely a bibliophile with a 3D printer but if we didn’t know better, we might think those boxes were meant to have the drawer pulls installed.

Engage your own love of literature with this wordplay riddled appeal for libraries. or make your home library a little more fantasical with a secret door.

3D Printering: Print Smoothing Tests With UV Resin

Smoothing the layer lines out of filament-based 3D prints is a common desire, and there are various methods for doing it. Besides good old sanding, another method is to apply a liquid coating of some kind that fills in irregularities and creates a smooth surface. There’s even a product specifically for this purpose: XTC-3D by Smooth-on. However, I happened to have access to the syrup-thick UV resin from an SLA printer and it occurred to me to see whether I could smooth a 3D print by brushing the resin on, then curing it. I didn’t see any reason it shouldn’t work, and it might even bring its own advantages. Filament printers and resin-based printers don’t normally have anything to do with one another, but since I had access to both I decided to cross the streams a little.

The UV-curable resin I tested is Clear Standard resin from a Formlabs printer. Other UV resins should work similarly from what I understand, but I haven’t tested them.

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Customizing STLs For Off-Brand Devices

[Rob Clarke] needed a mount for his off-brand action camera, but it’s not exactly the kind of thing with a bustling accessory market. To make matters worse, it turns out the camera is so low-key that he couldn’t find a 3D printable mount for it either. Luckily, a check with his calipers confirmed his camera is just about the same size as an old GoPro Hero 3, so all he had to do was modify an existing design to fit his needs.

As anyone who’s worked with STL files will tell you, they are a pain to modify. An STL is essentially a completed solid model, and not really meant to be fiddled around with. It’s a bit like trying to take an edited image and get back to the layers that were used to create it in Photoshop or GIMP. The final output has been “flattened”, so that granular control is lost.

That being said, [Rob] got rather lucky in this case. He found a GoPro mount that was about 90% there, he just needed to adjust the depth and change the positioning of the holes on the side. He loaded the STL into SketchUp, deleted the two sides, and replaced them with new surfaces. This gave him a clean slate to add the appropriate openings for his camera’s USB port and microSD card. To adjust the depth of the mount, he simply stretched the model out on the Z axis.

[Rob] event went ahead and released his modified STLs as a remix of the original case he found on Thingiverse for anyone else that has the same camera. That’s what we love to see.

If you’re interested in learning more about using SketchUp for designing 3D printed parts, check out this excellent guide by our very own [Brian Benchoff].

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Nerds Unite: Prosthetics Inspired By Comics And Beyond!

Open Bionics is a company creating prosthetics inspired by heroines, heroes and the fictional worlds they live in. The designs emblazoned on their first set of bionic hands include ones drawn from Queen Elsa from Disney’s Frozen, and Marvel’s Iron Man. The best thing about what they are doing is they offer you, dear reader, a chance to lend your own super powers of design and engineering. Open Bionics offers up 3D print files for several hand designs, hardware schematics and design files for their controller boards, firmware, and software to control the robotic hands with. Other than their website, you can also find all of the files and more on their GitHub account. If you’d like to devote a good amount of time and become a developer, they have a form to contact them through. To help with sourcing parts for your own build, they sell cables for tendons, muscle sensors, and fingertip grips in their online store

 We first came to learn about this company through a tipster [Dj Biohazard] who pointed to a post about their partnership with an 11-year-old Tilly, who is pictured on the left. Her bionic hand is an Open Bionics prototype whose design is based on the video game, Deus Ex. The best way products like these are improved are through the open source community and people like her.

Specific improvements Open Bionics state on their website are:

  • The customised bionic arms are manufactured in under 24 hours and the revolutionary socket adjusts as the child grows.
  • The bionic arms are light and small enough for those as young as eight.
  • The bionic arms use myoelectric skin sensors to detect the user’s muscle movements, which can be used to control the hand and open and close the fingers.

Read more about Tilly’s story and her partnership with Open Bionic’s on Womanthology. Tilly seems to have a dream of her own to “make prosthetics a high fashion piece – something that amputees can be proud to wear.” 

We at Hackaday have written about several open source prosthetic developments such as a five-day event S.T.E.A.M. Fabrikarium program taking place at Maker’s Asylum in Mumbai and the work of [Nicholas Huchet]What superhuman inspired designs would you create? 

Marble Chooses Its Own Path

[Snille]’s motto is “If you can’t find it, make it and share it!” and we could not agree more. We wager that you won’t find his Roball sculpture on any shopping websites, so it follows that he made, and subsequently shared his dream. The sculpture has an undeniable elegance with black brackets holding brass rails all on top of a wooden platform painted white. He estimates this project took four-hundred hours to design and build and that is easy to believe.

Our first assumption was that there must be an Arduino reading the little red button which starts a sequence. A 3D-printed robot arm grasps a cat’s eye marble and randomly places it on a starting point where it invariably rolls to its ending point. The brains are actually a Pololu Mini Maestro 12-channel servo controller. The hack is using a non-uniform marble and an analog sensor at the pickup position to randomly select the next track.

If meticulously bending brass is your idea of a good time, he also has a video of a lengthier sculpture with less automation, but it’s bent brass porn. If marbles are more your speed, you know we love [Wintergatan] and his Incredible Marble Music Machine. If that doesn’t do it for you, you can eat it.

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