MacGyvering Test Lead Clips

February 23, 2017 by James Hobson 23 Comments

Okay fellow Make-Gyvers, what do you get when you cross a peripheral power cable jumper, a paperclip, springs, and some 3D-printed housings? DIY test lead clips.

Test clips are easily acquired, but where’s the fun in that? [notionSuday] started by removing the lead connectors from the jumper, soldering them to stripped lengths of paperclip, bent tabs off the connectors to act as stoppers, and slid springs over top. Four quick prints for the housings later, the paperclip assembly fit right inside, the tips bent and clipped to work as the makeshift clamp. Once slipped onto the ends of their multimeter probes, they worked like a charm.

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Ask Hackaday: Is Owning A 3D Printer Worth It?

February 21, 2017 by Brian Benchoff 132 Comments

3D printers are the single best example of what Open Hardware can be. They’re useful for prototyping, building jigs for other tools, and Lulzbot has proven desktop 3D printers can be used in industrial production. We endorse 3D printing as a viable tool as a matter of course around here, but that doesn’t mean we think every house should have a 3D printer.

Back when Bre was on Colbert and manufacturing was the next thing to be ‘disrupted’, the value proposition of 3D printing was this: everyone would want a 3D printer at home because you could print plastic trinkets. Look, a low-poly Bulbasaur. I made a T-rex skull. The front page of /r/3Dprinting. Needless to say, the average consumer doesn’t need to spend hundreds of dollars to make their own plastic baubles when WalMart and Target exist.

The value proposition of a 3D printer is an open question, but now there is some evidence a 3D printer provides a return on its investment. In a paper published this week, [Joshua Pearce] and an undergraduate at Michigan Tech found a 3D printer pays for itself within six months and can see an almost 1,000% return on investment within five years. Read on as I investigate this dubious claim.

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More Layoffs At MakerBot

February 16, 2017 by Brian Benchoff 43 Comments

MakerBot CEO [Nadav Goshen] announced that changes are needed to ensure product innovation and support long-term goals in a blog post published yesterday. To that end, MakerBot will reduce its staff by 30%. This follows a series of layoffs over a year ago that reduced the MakerBot workforce by 36%. With this latest series of layoffs, MakerBot has cut its workforce by over 50% in the span of two years.

In addition to these layoffs, the hardware and software teams will be combined. Interestingly, the current Director of Digital Products, [Lucas Levin], will be promoted to VP of Product. Many in the 3D printer community have speculated MakerBot is pivoting from a hardware company to a software company. [Levin]’s promotion could be the first sign of this transition.

When discussing MakerBot, many will cite the documentary Print the Legend. While it is a good introduction to the beginnings of the desktop 3D printer industry, it is by no means complete. The documentary came out too early, it really doesn’t mention the un-open sourceness of MakerBot, the lawsuit with Form Labs wasn’t covered, and there wasn’t a word on how literally every other 3D printer manufacturer is selling more printers than MakerBot right now.

Is this the end of MakerBot? No, but SYSS is back to the pre-3D-printer-hype levels. Stratasys’ yearly financial report should be out in a month or so. Last year, that report was the inspiration for the MakerBot obituary. It’s still relevant, and proving to be more and more correct, at least from where MakerBot’s Hardware business stands.

Hands On With Variable Layer Height

February 16, 2017 by Brian Benchoff 33 Comments

3D printers are an exercise in compromise. Generally, you don’t want a lot of mass on your tool head, as that can lead to ringing and other mechanical artifacts on your print. However, direct drive extruders are better for many filaments, and the decision on what printer to build ultimately comes down to a choice between speed, build area, and the ability to print in exotic filaments.

Even in slicing a 3D model, a 3D printing enthusiast must balance the quality of a print versus how long the print will take to squirt out of a nozzle. Now, just about any printer can produce fantastic models at a very high layer height, but no one wants to wait several days for the print to finish.

This balance between print time and print quality has, for the last few years, been completely ignored. One of the best solutions to this we’ve seen is variable layer height slicing. Basically, if you’re printing something without much detail, you don’t need small layers in your 3D print. Think of it as printing the neck of a bust at 0.3mm layer height, and the face at 0.1mm.

Yes, there were a few papers from a decade ago laying the conceptual foundations of variable layer height slicing. 3D printers weren’t exactly common back then, though. Recently, Autodesk’s Integrated Additive Manufacturing Team released Varislice for automatic generation of variable layer heights on a 3D printed object. So far, though, there’s no good automated solution for variable layer height slicing, and the tools for manual configuration of variable layer height slicing are terrible.

For the past few months, Prusa Research has been working on their own edition of Slic3r that includes an easy to use interface for variable layer height slicing. This version of Slic3r was just released, and now it’s time for the hands-on. Does variable layer height slicing work?

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Gesture Controlled Sword Of Omens Gives Sight Beyond Sight

February 14, 2017 by Adam Fabio 9 Comments

The 80’s were a golden age of Sci-Fi cartoons. We had Transformers, Voltron, and of course, Thundercats. The story of feline humanoids on third earth has stuck with a few hackers, including [Juan Garcia]. Juan has tunneled his fandom into something amazing – he’s built his own version of Lion-O’s iconic Sword of omens. The modeling and 3D print work are top-notch. While this sword doesn’t have the Eye of Thundera as a power source, it does have some pretty clever electronics. It’s also one of the amazing entries in this year’s Sci-Fi Contest.

[Juan] wanted to create the “sight beyond sight” effect from the TV show. He started with an MPU6050 six axis gyro + accelerometer. These chips are most often found at the heart of quadcopter controllers. An Arduino Pro Mini reads the sensor data. When the sword is lifted vertically, it turns on a row of WS2812 LEDs. The LEDs replicate the pulsing eye effect from the cartoon version of the sword.

[Juan] really made this a neat build. The whole sword is powered by an 18650 Li-Ion battery. Power control and charging circuitry are all concealed inside the 3D print. When it’s time to charge up the eye, the hilt can be unscrewed to reveal a USB charging port. Click past the break to see this hack in action!

Click past the break to see this hack in action, and don’t forget – there’s still time to enter the Sci-Fi Contest!

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CheetahBeam: More Proof That Cats Are Your Overlord

February 13, 2017 by Al Williams 27 Comments

We don’t know what cats see when they see a red laser beam, but we know it isn’t what we see. The reaction, at least for many cats — is instant and extreme. Of course, your cat expects you to quit your job and play with it on demand. While [fluxaxiom] wanted to comply, he also knew that no job would lead to no cat food. To resolve the dilemma, he built an automated cat laser. In addition to the laser module, the device uses a few servos and a microcontroller in a 3D printed case. You can see a video, below. Dogs apparently like it too, but of course they aren’t the reason it was built.

If you don’t have a 3D printer, you can still cobble something together. The microcontroller is an Adafruit Pro Trinket, which is essentially an Arduino Pro Mini with some extra pins and a USB port.

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Ingenious Use Of 3D Printer Gives Simba The Mane He Deserves

February 13, 2017 by Adil Malik 7 Comments

Here at Hackaday, we love clever 3D prints. This amazing lion statue remixed by [ _primoz_], makes us feel no different. It is no secret that FDM 3D printers have come a long way, propelled by the enthusiastic support from the open source community.

However, FDM 3D printers have some inherent limitations; some of which arise from a finite print nozzle diameter, tracing out the 3D object layer by layer. Simply put, some print geometries and dimensions are just unattainable. We discussed the solution to traditional FDM techniques being confined to Planer layers only in a previous article.

The case in point here is a 3D printed lion whose original version did not fully capture its majestic mane. [_primoz_] solution was to construct a support cylinder around the head and form the actual hair as a series of planar bristles, which were one extrusion wide.