Non-Planar Fuzzy Skin Textures Improved, Plus A Paint-On Interface

December 6, 2024 by Dan Maloney 3 Comments

If you’ve wanted to get in on the “fuzzy skin” action with 3D printing but held off because you didn’t want to fiddle with slicer post-processing, you need to check out the paint-on fuzzy skin generator detailed in the video below.

For those who haven’t had the pleasure, fuzzy skin is a texture that can be applied to the outer layers of a 3D print to add a little visual interest and make layer lines a little less obvious. Most slicers have it as an option, but limit the wiggling action of the print head needed to achieve it to the XY plane. Recently, [TenTech] released post-processing scripts for three popular slicers that enable non-planar fuzzy skin by wiggling the print head in the Z-axis, allowing you to texture upward-facing surfaces.

The first half of the video below goes through [TenTech]’s updates to that work that resulted in a single script that can be used with any of the slicers. That’s a pretty neat trick by itself, but not content to rest on his laurels, he decided to make applying a fuzzy skin texture to any aspect of a print easier through a WYSIWYG tool. All you have to do is open the slicer’s multi-material view and paint the areas of the print you want fuzzed. The demo print in the video is a hand grip with fuzzy skin applied to the surfaces that the fingers and palm will touch, along with a little bit on the top for good measure. The print looks fantastic with the texture, and we can see all sorts of possibilities for something like this.

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3D Printing Threaded Replacements

December 3, 2024 by Al Williams 20 Comments

Printing an object with threads is nothing new. If you know the specifications on the other thread or you are in control of it, no problem. But [Shop Therapy] wanted to print parts that mate with an existing unknown thread. Out come the calipers.

The first measurement is the height. He rounded that up in the video but mentioned in the comments that it should really be a little smaller so that it seats properly.

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Unique 3D Printer Has A Print Head With A Twist

December 2, 2024 by Dan Maloney 26 Comments

If you’re used to thinking about 3D printing in Cartesian terms, prepare your brain for a bit of a twist with [Joshua Bird]’s 4-axis 3D printer that’s not quite like anything we’ve ever seen before.

The printer uses a rotary platform as a build plate, and has a linear rail and lead screw just outside the rim of the platform that serves as the Z axis. Where things get really interesting is the assembly that rides on the Z-axis, which [Joshua] calls a “Core R-Theta” mechanism. It’s an apt description, since as in a CoreXY motion system, it uses a pair of stepper motors and a continuous timing belt to achieve two axes of movement. However, rather than two linear axes, the motors can team up to move the whole print arm in and out along the radius of the build platform while also rotating the print head through almost 90 degrees.

The kinematic possibilities with this setup are really interesting. With the print head rotated perpendicular to the bed, it acts like a simple polar printer. But tilting the head allows you to print steep overhangs with no supports. [Joshua] printed a simple propeller as a demo, with the hub printed more or less traditionally while the blades are added with the head at steeper and steeper angles. As you can imagine, slicing is a bit of a mind-bender, and there are some practical problems such as print cooling, which [Joshua] addresses by piping in compressed air. You’ll want to see this in action, so check out the video below.

This is a fantastic bit of work, and hats off to [Joshua] for working through all the complexities to bring us the first really new thing we’ve seen in 3D printing is a long time.

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An homemade automated air freshener dispenser

GPS Enabled Pumpkin Spice Sprayer Knows When It’s PSL Season

November 29, 2024 by Drew Littrell 8 Comments

Pumpkin spice, also known as allspice with better marketing, has found its way into a seemingly endless amount of products over the years. It goes beyond the obvious foodstuffs of pies and cakes; because there are plenty of candles, deodorants, and air fresheners ready to add a little more spice to your world. One such autumnal smell enthusiast, YouTube user [J-Knows], sought to automate the delivery mechanism with his 3D printed pumpkin spice aerosol sprayer.

The sprayer device uses an Arduino to rotate a small 3D printed arm that depresses the button on an air freshener cap. This design came as a result of multiple attempts to create a clip that would securely attach to a standard canister. When problems arose with the clip slipping out of place after the motor rotated, a pinch of sticky tack ended up being just the solution. With the proper amount of adhesion, the automated sprayer could now “pollute” any space it is in, as [J-Knows] described.

What took this project to another level is the addition of an Adafruit GPS module. It was coded to respond when it was within one mile of a Starbucks — arguably the organization responsible for the pumpkin spice craze. For some the company’s pumpkin spice latte (PSL) is synonymous with all things fall, and marks the beginning of the season when it is brought back to the coffee menu. Though not being a regular coffee drinker himself, [J-Knows] fully committed to the bit by taking his creation on a test trip to his local Starbucks for a PSL. Judging by the amount of pumpkin spice aerosol solution that ended up on his car dash, he is going to be smelling it into the next year.

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Would An Indexing Feature Benefit Your Next Hinge Design?

November 27, 2024 by Donald Papp 2 Comments

[Angus] of Maker’s Muse has a video with a roundup of different 3D-printable hinge designs, and he points out that a great thing about 3D printing objects is that adding printable features to them is essentially free.

These hinges have an indexing feature that allows them to lock into place, no additional parts needed.

A great example of this is his experimental print-in-place butt hinge with indexing feature, which is a hinge that can lock without adding any additional parts. The whole video is worth a watch, but he shows off the experimental design at the 7:47 mark. The hinge can swing normally but when positioned just right, the squared-off pin within slots into a tapered track, locking the part in place.

Inspired by a handheld shopping basket with a lockable handle, [Angus] worked out a design of his own and demonstrates it with a small GoPro tripod whose legs can fold and lock in place. He admits it’s a demonstration of the concept more than a genuinely useful tripod, but it does show what’s possible with some careful design. Being entirely 3D printed in a single piece and requiring no additional hardware is awfully nice.

3D printing is very well-suited to this sort of thing, and it’s worth playing to a printer’s strengths to do for pennies what one would otherwise need dollars to accomplish.

Want some tips on designing things in a way that take full advantage of what a 3D printer can achieve? Check out printing enclosures at an angle with minimal supports, leveraging the living hinge to print complex shapes flat (and fold them up for assembly), or even print a one-piece hinge that can actually withstand a serious load. All of those are full of tips, so keep them in mind the next time you design a part.

Open Source, Forced Innovation, And Making Good Products

November 23, 2024 by Elliot Williams 46 Comments

The open-source hardware business landscape is no doubt a tough one, but is it actually tougher than for closed-source hardware? That question has been on our minds since the announcement that the latest 3D printer design from former open-source hardware stalwarts Prusa Research seems like it’s not going to come with design files.

Ironically, the new Core One is exactly the printer that enthusiasts have been begging Prusa to make for the last five years or more. Since seeing hacker printers like the Voron and even crazy machines like The 100 whip out prints at incredible speed, the decade-old fundamental design of Prusa’s i3 series looks like a slow and dated, if reliable, workhorse. “Bed slinger” has become a bit of a pejorative for this printer architecture in some parts of the 3DP community. So it’s sweet to see Prusa come out with the printer that everyone wants them to make, only it comes with the bitter pill of their first truly closed-source design.

Is the act of not sharing the design files going to save them? Is it even going to matter? We would argue that it’s entirely irrelevant. We don’t have a Core One in our hands, but we can’t imagine that there is anything super secret going on inside that couldn’t be reverse engineered by any other 3DP company within a week or so. If anything, they’re playing catch up with other similar designs. So why not play to one of their greatest strengths – the engaged crowd of hackers who would most benefit from having the design files?

Of course, Prusa’s decision to not release the design files doesn’t mean that they’re turning their backs on the community. They are also going to offer an upgrade package to turn your current i3 MK4 printer into the new Core One, which is about as hacker-friendly a move as is possible. They still offer kit versions of the printers at a discount, and they continue to support their open-source slicer software.

But this one aspect, the move away from radical openness, still strikes us as bittersweet. We don’t have access to their books, of course, but we can’t imagine that not providing the design files gains them much, and it will certainly damage them a little in the eyes of their most devoted fans. We hope the Core One does well, but we also hope that people don’t draw the wrong lesson from this – that it does well because it went closed source. If we could run the experiment both ways, we’d put our money on it doing even better if they released the design files.

[James] and his Lemontron portable 3D printer

If Life Gives You Lemons, Build This Lemontron

November 20, 2024 by Heidi Ulrich 11 Comments

What if your 3D printer could fit in a box of filament but still rival the build plate size of heavyweights? Enter the Lemontron, a free and open source portable printer making waves in the maker community for its compact form factor and budget-friendly price. Watch [James]’ video on his build story here. Built around the Positron drive—a unique mechanism introduced by [Kralyn] in 2022—the Lemontron is the latest evolution of this innovative design. Although Kralyn mysteriously disappeared, their work inspired other projects like the Positron JourneyMaker and this Lemontron.

The Lemontron started as a unibody chassis mod for the JourneyMaker but grew into a complete redesign, cutting costs in half without sacrificing performance. By eliminating expensive CNC parts, it’s entirely made from off-the-shelf components, bringing the build cost to just $413. Compare that to $800 for the JourneyMaker and $699 for the Positron v3.2 kit.

Recent video updates show the Lemontron in action, printing impressively large and complex models. It tackled a marble run with 80-degree unsupported overhangs and a ‘comically large’ Benchy, proving its capability. Its compact design, paired with robust performance, is an exciting alternative for tinkerers seeking quality on a budget.

The Lemontron is in its final development stages, with frequent updates dropping on its YouTube channel. If you’re in the market for a more “traditional” mini-printer, check out this cool suitcase model from 2014.

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