Vacuum Forming With 3D Printed Moulds And Sheets

February 18, 2025 by Jenny List 12 Comments

Vacuum forming is perhaps one of the less popular tools in the modern maker arsenal, something which surprises us a bit because it offers many possibilities. We’ve created our own vacuum forms on 3D printed moulds for ages, so it’s interesting to see [Pisces Printing] following the same path. But what you might not realize at first is that the vacuum forming sheets themselves are also 3D printed.

The full video is below the break, and in it he details making a mould from PETG, and in particular designing it for easy release. The part he’s making is a belt guard for a table top lathe, and the PETG sheet he’s forming it from is also 3D printed. He makes the point that it’s by no means perfect, for example he shows us a bit of layer separation, but it seems promising enough for further experimentation. His vacuum forming setup seems particularly small, which looks as though it makes the job of making a sheet somewhat simpler.

The cost of a vacuum forming sheet of whichever polymer is hardly high, so we can’t see this technique making sense for everyday use. But as we’ve seen in previous experiments, the printed sheets so make it easy to add color and texture to the final product, which obviously adds some value to the technique.

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3DBenchy Sets Sail Into The Public Domain

February 14, 2025 by Maya Posch 27 Comments

Good news for everyone who cannot get enough from improbably shaped boats that get referred to as a bench: the current owner (NTI Group) of the copyright has announced that 3DBenchy has been released into the public domain. This comes not too long after Prusa’s Printables website had begun to purge all derived models to adhere to the ‘no derivatives’ license. According to NTI, the removal of these derived models was not requested by NTI, but by a third-party report, unbeknownst to NTI or the original creator of the model. Recognizing its importance to the community, 3DBenchy can now be downloaded & modified freely.

NTI worked together with the original creator [Daniel Norée] and former Creative Tools CEO [Paulo Kiefe] to transition 3DBenchy and the associated website to the public domain, with the latter two having control over the website and associated social media accounts. Hopefully this means that the purged models on Printables can be restored soon, even if some may prefer to print alternate (literal) benches.

The unfortunate part is that much of this mess began courtesy of the original 3DBenchy license being ignored. If that point had been addressed many years ago instead of being swept under the rug by all parties involved, there would have been no need for any of this kerfuffle.

Automatic Pill Dispenser Is Cheap And Convenient

February 12, 2025 by Lewin Day 20 Comments

If you’re taking any medication, you probably need to take it in a certain dose on a certain schedule. It can quickly become difficult to keep track of when you’re taking multiple medications. To that end, [Mellow_Labs] built an automated pill dispenser to deliver the right pills on time, every time.

The pill dispenser is constructed out of 3D printed components. As shown, it has two main bins for handling two types of pills, controlled with N20 gear motors. The bins spin until a pill drops through a slot into the bottom of the unit, with the drop detected by a piezo sensor. It uses a Beetle ESP32 as the brains of the operation, which is hooked up with a DS1307 real-time clock to ensure it’s dosing out pills at the right time. It’s also wired up with a DRV8833 motor driver to allow it to run the gear motors. The DRV8833 can run up to four motors in unidirectional operation, so you can easily expand the pill dispenser up to four bins if so desired.

We particularly like how the pill dispenser is actually controlled — [Mellow_Labs] used the ESP32 to host a simple web interface which is used for setting the schedule on which each type of pill should be dispensed.

We’ve featured some other pill dispenser builds before, too.

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Make Custom Shirts With A 3D Print, Just Add Bleach

February 10, 2025 by Donald Papp 38 Comments

Bleach is a handy way to mark fabrics, and it turns out that combining bleach with a 3D-printed design is an awfully quick-working and effective way to stamp a design onto a shirt.

Plain PLA stamp with bleach gives a slightly distressed look to this design.

While conceptually simple, the details make the difference. Spraying bleach onto the stamp surface helps get even coverage, and having the stamp facing “up” and lowering the shirt onto the stamp helps prevent bleach from running where it shouldn’t. Prompt application of hot air with a heat gun (followed by neutralizing or flushing any remaining bleach by rinsing in plenty of cold water) helps keep the edges of the design clean and sharp.

We wondered if combining techniques with some of the tips on how to 3D print ink stamps would yield even better results. For instance, we notice the PLA stamp (used to make the design in the images here) produces sharp lines with a slightly “eroded” look overall. This is very much like the result of inking with a stamp printed in PLA. With a stamp printed in flex filament, inking gives much more even results, and we suspect the same might be true for bleach.

Of course, don’t forget that it’s possible to 3D print directly onto fabric if you want your designs to be a little more controlled (and possibly in multiple colors). Or, try silkscreening. Who knew there were so many options for putting designs onto shirts? If you try it out and learn anything, let us know by sending in a tip!

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The Lowest-Effort Way Yet To Make 3D Printed Lenses Clear

February 4, 2025 by Donald Papp 30 Comments

This technique shared by [Andy Kong] is for 3D printed lenses, but would probably be worth a shot for any resin prints that need to be made nice and clear. The link to his post on X is here, but we’ll summarize below.

It’s entirely possible to print lenses on a resin printer, but some amount of polishing is inevitable because an SLA print still has layer lines, however small. We have seen ways to minimize the work involved to get a usable lens, but when it comes right down to it the printing process creates tiny (but inevitable) surface imperfections that have to be dealt with, one way or another.

3D-printed lenses fresh (and wet) from the printer look clear, but have tiny surface imperfections that must be dealt with.

One technique involves applying a thin layer of liquid resin to the surface of the printed lens, then curing it. This isn’t a complete solution because getting an even distribution of resin over the surface can be a challenge. [Andy] has refined this technique to make it ridiculously simple, and here’s how it works.

After printing the lens, place a drop of liquid resin on the lens surface and stretch some cling wrap over the lens. The cling wrap conforms to the shape and curve of the lens while trapping a super thin layer of liquid resin between the cling wrap film and the lens surface. One then cures the resin while holding the cling film taut. After curing, [Andy] says the film peels right off, leaving an ultra-smooth surface behind. No tedious polishing required!

But what about the flat back of the lens? [Andy] suggests that instead of using cling film (which is better at conforming to a curved surface) simply use a drop of resin in a similar way to bond the flat side of the lens to a smooth piece of glass. Or bond the backs of two lenses together to make a duplex lens. This technique opens quite a few possibilities!

Even if one isn’t 3D printing optical lenses, we suspect this technique might be applicable to making crystal-clear 3D prints with a little less effort than would otherwise be needed.

Keep it in mind, and if you find success (or failure!) let us know on the tips line because we absolutely want to hear about it.

A guy's leg encased in a 3D printer showing a fresh printed tattoo

Do, Dare Or Don’t? Getting Inked By A 3D Printer

February 2, 2025 by Heidi Ulrich 19 Comments

This unusual tattoo hack by [Emily The Engineer] is not for the weak of heart, but let’s be frank: we kind of know her for that. And she gives out a warning, albeit at a good 10 minutes in, to not do this at home. What she’s about to do takes creativity and tech obsession to the next level: to transform a 3D printer into a functional tattoo machine. Therefore, [Emily] ingeniously modified one of her standard 3D printers to operate two-dimensionally, swapped its plastic extruder for a tattoo gun, and, yes, even managed to persuade a willing participant to try it out.

The entire process can be seen in [Emily]’s video below, which humorously yet meticulously documents the journey from Sharpie test runs to actually inking skin. Aside from a lot of tongue-in-cheek trial and error, this project requires a sheer amount of problem-solving. [Emily] employs firmware edits to bypass safety checks, and clever hardware adaptations to ensure smooth transitions between strokes. One impressive upgrade is the emergency solenoid system, a literal panic button to stop the machine mid-tattoo in case of trouble—a critical addition for something with needles involved!

This hack sits on the edge of DIY body modification, raising eyebrows and technical questions alike. If you missed the warning and are now frantically searching for tattoo removal options, know we’ve covered some (but you might be rightfully scared of automating that, too, at this point). If you haven’t lifted a finger while reading this, just do the safe thing: watch [Emily]’s video, and tinker about the subsequent purposes this discovery creates for 3D printing or tattoo art.

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Tiny RC Four-Wheeler Gets Chassis Upgrade For More Traction

February 2, 2025 by Lewin Day 9 Comments

[Azpaca] purchased a fun little toy car from Tamiya, only… there was a problem. The little off-roader wasn’t up to scratch—despite its four-wheel-drive, it couldn’t get over rough ground to save its life. Thus, it was time to 3D-print a better chassis that could actually get through it!

The problem was quite obvious. With no suspension and a rigid chassis, the vehicle would tend to end up with one or more wheels on the air on rough surfaces. To rectify this, [Azpaca] created a twisting chassis which would allow the wheels to better remain in contact with the ground. The design is relatively straightforward, and reuses much of the original drivetrain, including the simple brushed motor. However, with a pivot right behind the front wheels, it has much more traction on rocks and gravel, and can traverse these terrains much more easily.

Tamiya’s motorized toys aren’t particularly well known in the West, but it’s neat to see the community that exists around modifying them around the world. Design files are available for the curious. If you’re not down with mods, perhaps you’d prefer to print your own cars from scratch. Video after the break.

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