Wear Your Fave Cassette Tapes As A Necklace With This 3D Printed Adapter

December 29, 2022 by Lewin Day 47 Comments

While packing merch for a recent gig, I realised I had the opportunity to do something a little fun. I’d released an album on tape, and spent a little extra to ensure the cassette itself was a thing of beauty. It deserved to be seen, rather than hidden away in a case on a shelf. I wanted to turn this piece of musical media into a necklace.

Of course, cassette tapes aren’t meant to be used in this way. Simply throwing a chain through the cassette would lead to tape reeling out everywhere. Thus, I fired up some CAD software and engineered a solution to do the job! Here’s how I built an adapter to turn any cassette tape into a cool necklace.

Find the design on Thingiverse, and more details below!

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Showing the vintage PC, painted in 50s color scheme, matching custom-built keyboard and mouse next to it

Workbench PC With A 50s Twist

December 28, 2022 by Arya Voronova 32 Comments

[HolGer71] had a Mini-ITX Intel Atom-powered mainboard that he found useful for its vintage interfaces like COM and LPT. On a whim, he decided to give it even more vintage of a look – transforming it into a device more akin to a 50s home appliance, complete with a fitting monitor, mouse and keyboard. The project, dubbed Legacy-PC Computer Case, imitates the sheet metal construction masterfully in its 3D-printed design. That’s not all there is to it, either – everything is open-source, and there is enough documentation that you can build your own!

[HolGer71] starts with general printing and finishing advice, and goes through every part of the setup from there. The mainboard-holding case builds around a small miniITX case frame, enclosing it and adding extensions for connectors and lightbulbs. For the monitor, he built a new frame around an old VGA-equipped 17″ desktop screen – most certainly easy to find. The keyboard‘s an inexpensive one yet equipped with mechanical switches, and the mouse‘s an old Fujitsu-Siemens, but of the kind you’d see manufactured under different labels. All in all, this combines quite generic components into a trusty and stylish device for your workshop needs.

Equipped with Windows 7 as, apparently, the earliest supported version, this machine is now on desk duty – ready to run obscure software for old programming dongles, and look absolutely fabulous while doing so. It’s rare that we see such effort put into creating designs from scratch and sharing them with the community – most of the time, we see PCs built into already existing devices, like this vintage radio, or a benchtop logic analyzer.

Fiberglass Mesh For Stronger 3D Prints

December 28, 2022 by Jenny List 32 Comments

There are many clever ways to make stronger 3D prints, be they by the use of special slicing algorithms or by unusual filaments. [Brtv-z] has taken a more straightforward tack, by making glass-reinforced prints using painters fiberglass mesh tape.

It’s a laborious technique that involves stopping the print to manually place the fiberglass at each successive millimeter of print. The resulting test piece comes off the print bed festooned with fiberglass mesh, and once it’s been trimmed, he subjects it to some tests which you’ll see in the video below the break(Russian language, but there are subtitles).

The tests are fairly rough and ready involving a hammer (we winced at the hammering in a vice, but of course this piece isn’t forged steel!) and standing on a flat piece of print balanced between two blocks. As you’d expect, the reinforced piece appears the stronger, but these tests would benefit from a calibrated set-up to quantify the strength.

So if you’re of a mind to experiment, this certainly seems like an accessible if rather tedious way to make glass reinforced 3D prints. If you then want to characterize them, remember this can be done with a bit of farmyard engineering if you have nothing better.

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A beige keyboard with blue and grey keys sits on a colorful deskmat atop a wooden desk. A small box with a round Touch ID button sits next to the keyboard.

Standalone Touch ID For Your Desktop Mac

December 26, 2022 by Navarre Bartz 1 Comment

With the proliferation of biometric access to mobile devices, entering a password on your desktop can feel so passé. [Snazzy Labs] decided to fix this problem for his Mac by liberating the Touch ID from a new Apple keyboard.

When Apple introduced its own silicon for its desktops, it also revealed desktop keyboards that included their Touch ID fingerprint reader system. Fingerprint access to your computer is handy, but not everyone is a fan of the typing experience on Apple keyboards. Wanting to avoid taping a keyboard under his desk, [Snazzy Labs] pulled the logic board from the keyboard and designed a new 3D printed enclosure for the Touch ID button and logic board so that the fingerprint reader could reside close to where the users hands actually are.

One interesting detail discovered was the significantly different logic boards between the standard and numpad-containing variants. The final enclosure designs feature both wireless and wired versions for both the standard and numpad logic boards if you should choose to build one of your own. We’re interested to see if someone can take this the next step and use the logic board to wire up a custom mechanical keyboard with Touch ID.

If [Snazzy Labs] seems familiar, you may recognize him from their Mac Mini Mini. If you’re more in the mood to take your security to the extreme, check out this Four Factor Biometric Lockbox that includes its own fingerprint reader.

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3D Modelling In English With AI

December 26, 2022 by Al Williams 17 Comments

By now, you’ve surely seen the AI tools that can chat with you or draw pictures from prompts. OpenAI now has Point-E, which takes text or an image and produces a 3D model. You can find a few runnable demos online, but good luck having them not too busy to work.

We were not always impressed with the output. Asking for “3d printable starship Enterprise,” for example, produced a point cloud that looked like a pregnant Klingon battle cruiser. Like most of these tools, the trick is finding a good prompt. Simple things like “a chair” seemed to work somewhat better.

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Harmonic Vs Cycloidal Show Down

December 23, 2022 by Al Williams 13 Comments

What’s better? Harmonic or cycloidal drive? We aren’t sure, but we know who to ask. [How To Mechatronics] 3D printed both kinds of gearboxes and ran them through several tests. You can see the video of the testing below.

The two gearboxes are the same size, and both have a 25:1 reduction ratio. The design uses the relatively cheap maker version of SolidWorks. Watching the software process is interesting, too. But the real meat of the video is the testing of the two designs.

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Arc Overhangs Make “Impossible” 3D Prints

December 21, 2022 by Al Williams 11 Comments

An accidental discovery by [3DQue] allows overhangs on FDM printers that seem impossible at first glance. The key is to build the overhang area with concentric arcs. It also helps to print at a cool temperature with plenty of fan and a slow print speed. In addition to the video from [3DQue], there’s also a video from [CNC Kitchen] below that covers the technique.

If you want a quick overview, you might want to start with the [CNC Kitchen] video first. The basic idea is that you build surfaces “in the air” by making small arcs that overlap and get further and further away from the main body of the part. Because the arcs overlap, they support the next arc. The results are spectacular. There’s a third video below that shows some recent updates to the tool.

We’ve seen a similar technique handcrafted with fullcontrol.xyz, but this is a Python script that semi-automatically generates the necessary arcs that overlap. We admit the surface looks a little odd but depending on why you need to print overhangs, this might be just the ticket. There can also be a bit of warping if features are on top of the overhang.

You don’t need any special hardware other than good cooling. Like [CNC Kitchen], we hope this gets picked up by mainstream slicers. It probably will never be a default setting, but it would be a nice option for parts that can benefit from the technique. Since the code is on GitHub, maybe people familiar with the mainstream slicers will jump in and help make the algorithm more widely available and automatic.

What will you build with this tool? If you don’t like arcs, check out conical slicing or non-planar slicing instead.

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