Solar-Powered IoT Sensor Saves Wine Batch From Overheating

November 25, 2018 by Donald Papp 4 Comments

Making wine isn’t just about following a recipe, it’s a chemical process that needs to be monitored and managed for best results. The larger the batch, the more painful it is to have something go wrong. This means that the stakes are high for small vineyards such as the family one [Mare] works with, which have insufficient resources to afford high-end equipment yet have the same needs as larger winemakers. The most useful thing to monitor is the temperature profile of the fermentation process, and [Mare] created an exceptional IoT system to do that using LoRa wireless and solar power.

It’s not enough just to measure temperature of the fermenting liquid; viewing how the temperature changes over time is critical to understanding the process and spotting any trouble. [Mare] originally used a Raspberry Pi, I2C temperature sensor, and a Wi-Fi connection to a database to do the monitoring. This was a success, but it was also overkill. To improve the system, the Raspberry Pi was replaced with a LoRaDunchy board, an STM-based module of [Mare]’s own design which is pin-compatible with the Arduino Nano. It includes a battery charger, power management, and LoRa wireless communication. Adding a solar cell and lithium-polymer battery was all it took to figuratively cut the power cord.

Sensing the temperature of fermentation is done by sealing the temperature sensor into a thin aluminum tube, and lowering that into the vat. There it remains, with the LoRaDunchy board periodically waking up to read the sensor and report the tempurature over LoRa before going back to sleep, all the while sipping power from the battery which in turn gets recharged with solar power.

It’s an elegant system that has already paid off. A 500 litre vat of wine generated an alarm when the temperature rose above 24 Celsius for 10 minutes. An email alert allowed the owner to begin mixing the solution and add ice water to put the brakes on the runaway reaction. The temperature dropped and slow fermentation resumed, thanks to the twin powers of gathering the right data, then doing something meaningful with it.

Vineyards and LoRa have joined forces before, for example in the Vinduino project which aims to enable water-smart farming. If you’re unfamiliar with LoRa in general, the LoRa on the ESP32 project page contains a good primer, and if the antenna on the module shown here looks familiar to you it’s because we recently featured [Mare]’s guide on making DIY LoRa antennas from salvaged wire.

Electrolysis Tank Removes Rust

November 24, 2018 by Al Williams 18 Comments

If you have something rusty, you can get a wire brush and a lot of elbow grease. Or you can let electricity do the work for you in an electrolysis tank. [Miller’s Planet] shows you how to build such a tank, but even better, he explains why it works in a very detailed way.

The tank uses a sodium carbonate electrolyte — just water and washing powder. In the reaction, free electrons from the electrolyte displace the oxygen from the rusted metal piece. A glass container, a steel rod, and a power supply make up the rest.

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Etch Your Own Circuit Boards In Your Kitchen

November 16, 2018 by Brian Benchoff 43 Comments

Right now, you can design a PCB, send it off to a PCB fab, and get professional finished boards in a few days for less than a dollar per square inch. This is fantastic, and it’s the driving force behind ever-dropping costs of hardware development. That’s great and all, but you can make circuit boards at home, easily, and without involving too many toxic chemicals. That’s exactly what [videoschmideo] did, and the results are pretty good.

The process starts with a single-sided copper clad board that would be readily obtainable at Radio Shack if there were any of those around anymore. Once the circuit is designed, the traces and pads are printed (mirrored) out onto sticker backing paper. The toner from your laser printer is transferred to the copper with a clothes iron.

The tricky part about creating a PCB is taking away all the copper you don’t want, and for this tutorial [videoschmideo] is using a vinegar and hydrogen peroxide process. If you’re using stuff you can buy at the grocery store, you’re only getting 3% acetic acid and 3% peroxide, but given enough time and enough peroxide, it’ll do the job. After the board is etched, [videoschmideo] neutralizes the copper acetate produced with aluminum foil. The end product isn’t the safest thing in the world, but aluminum salts are much more environmentally friendly than copper compounds.

Making PCBs at home isn’t anything new, but it’s nice to be reminded that you can do so even with minimal effort and chemicals that you could rinse your mouth with. Once you do, though, you’ll probably have to drill some holes in the board. Yes, you could use a dremel, but a nice small drill press is a pleasure, and well worth the investment.

Measuring The Cooling Effect Of Transformer Oil

November 15, 2018 by Steven Dufresne 36 Comments

Transformer oil has long served two purposes, cooling and insulating. The large, steel encased transformers we see connected to the electrical grid are filled with transformer oil which is circulated through radiator fins for dumping heat to the surrounding air. In the hacker world, we use transformer oil for cooling RF dummy loads and insulating high voltage components. [GreatScott] decided to do some tests of his own to see just how good it is for cooling circuits.

He started with testing canola oil but found that it breaks down from contact with air and becomes rancid. So he purchased some transformer oil. First, testing its suitability for submerging circuits, he found that he couldn’t see any current above his meter’s 0.0 μA limit when applying 15 V no matter how close together he brought his contacts. At 1 cm he got around 2 μA with 230 VAC, likely from parasitic capacitance, for a resistance of 115 Mohm/cm.

Moving on to thermal testing, he purchased a 4.7 ohm, 100 watt, heatsink encased resistor and attached a temperature probe to it with Kapton tape. Submerging it in transformer oil and applying 25 watts through it continuously, he measured a temperature of 46.8°C after seven minutes. The same test with distilled water reached 35.3°C. Water’s heat capacity is 4187 J/kg∙K, not surprisingly much better than the transformer oil’s 2090 J/kg∙K which in turn is twice as good as air’s 1005 J/kg∙K.

He performed a few more experiments but we’ll leave those to his video below.

We’ve run across a number of tests running boards submerged in various oils before. For example, we’ve seen Raspberry Pi’s running in vegetable oil and mineral oil as well as an Arduino running in a non-conductive liquid coolant, all either overclocked or under heavy load.

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Cyborg Mushrooms

November 15, 2018 by Brian McEvoy 3 Comments

Of all the fictional cyborgs who turn against humanity to conquer the planet, this is as far from that possibility as you can get. These harmless mushrooms seem more interested in showing off their excellent fashion sense with a daring juxtaposition of hard grid lines with playful spirals. But the purpose of this bacteria-fungus-technology hybrid is to generate electricity. The mushrooms are there to play nurse to a layer of cyanobacteria, the green gel in the photo, while the straight black lines harvest electricity.

Cyanobacteria do not live very long under these kinds of conditions, so long-term use is out of the question, but by giving the cyanobacteria somewhere it can thrive, the usefulness grows. The interplay between bacterial and supportive organics could lead to advances in sensors and hydrogels as well. At some point, we may grow some of our hardware and a green thumb will be as useful as a degree in computer science.

Hydrogels could be the next medical revolution, and we’ve already made hydrogels into tattoos, used them as forms for artificial muscles, and hydrogels can be a part of soft tissue printing.

Hacked Heating Instruments For The DIY Biology Lab

November 12, 2018 by Dan Maloney 4 Comments

[Justin] from The Thought Emporium takes on a common molecular biology problem with these homebrew heating instruments for the DIY biology lab.

The action at the molecular biology bench boils down to a few simple tasks: suck stuff, spit stuff, cool stuff, and heat stuff. Pipettes take care of the sucking and spitting, while ice buckets and refrigerators do the cooling. The heating, however, can be problematic; vessels of various sizes need to be accommodated at different, carefully controlled temperatures. It’s not uncommon to see dozens of different incubators, heat blocks, heat plates, and even walk-in environmental chambers in the typical lab, all acquired and maintained at great cost. It’s enough to discourage any would-be biohacker from starting a lab.

[Justin] knew It doesn’t need to be that way, though. So he tackled two common devices: the incubator and the heating block. The build used as many off-the-shelf components as possible, keeping costs down. The incubator is dead simple: an insulated plastic picnic cooler with a thermostatically controlled reptile heating pad. That proves to be more than serviceable up to 40°, at the high end of what most yeast and bacterial cultures require.

The heat block, used to heat small plastic reaction vessels called Eppendorf tubes, was a little more complicated to construct. Scrap heat sinks yielded aluminum stock, which despite going through a bit of a machinist’s nightmare on the drill press came out surprisingly nice. Heat for the block is provided by a commercial Peltier module and controller; it looks good up to 42°, a common temperature for heat-shocking yeast and tricking them into taking up foreign DNA.

We’re impressed with how cheaply [Justin] was able to throw together these instruments, and we’re looking forward to seeing how he utilizes them. He’s already biohacked himself, so seeing what happens to yeast and bacteria in his DIY lab should be interesting.

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Making Colored Smoke Devices, The Right Way

November 10, 2018 by Lewin Day 15 Comments

Pyrotechnics are fun, and, with the proper precautions taken, safe enough to play with at home (usually). While it’s typical to purchase fireworks and smoke devices off the shelf, it’s actually possible to brew these up in a properly stocked home lab. [Tech Ingredients] is here to share the techniques behind producing your own super vibrant colored smoke devices at home.

Producing colored smoke requires a slightly different tack than making a simpler white smoke device. Colored smokes use dyes that are temperature sensitive, and thus the reaction temperature must be controlled carefully. This is achieved by choosing a potassium chlorate oxidiser, and combining it with magnesium carbonate and sodium bicarbonate, which help stop the reaction getting too hot. Sugar is used as the primary fuel, with both lactose and sucrose being fit for purpose. Color is then added with solvent-based dyes, readily sourced online. These are stable at higher temperatures than typical water-based food grade dyes, and thus are the best choice for creating thick, vibrant colored smoke.

[Tech Ingredients] does a great job of explaining both the theory behind the work, as well as the practical considerations necessary to be successful. The video is the result of much experimentation and work off-camera, which shows in the final presentation. If you’ve been working on your own pyrotechnic creations, be sure to hit up the tips line. Video after the break.

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