Watch A Sand-Cast Slingshot Made, From Start To Finish

December 18, 2019 by Donald Papp 13 Comments

Sand-casting metal parts is a technique that has been around for a very long time, but it can be educational to see the process from start to finish. That’s exactly what [Frederico] shows us with his sand-cast slingshot of his own design, and it’s not bad for what he says is a first try!

First, [Frederico] makes a two-part green sand mold of the slingshot body. Green sand is a sand and clay mix, and is only green in the sense that it is wet or “raw” and not further processed. After the mold is made, it’s time to melt aluminum in the propane-powered furnace, and the molten aluminum is then poured into the mold.

After cooling, [Frederico] breaks up the sand to reveal the rough cast object. There is post-processing to do in the form of sprues to cut and some flashing around the seams to remove, but overall it looks to have turned out well. You can watch the whole process in the video, embedded below.

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Escher: Etch-a-Sketch As A Service

December 18, 2019 by Tom Nardi 5 Comments

For better or for worse, the tech world has fully committed to pushing as many of their products into “The Cloud” as possible. Of course, readers of Hackaday see right through the corporate buzzwords. It’s all just a fancy way of saying you have to poke some server over the Internet every time you want to use the service. In a way, [Matt Welsh] has perfectly demonstrated this concept with Escher. It’s a normal Etch-a-Sketch, but since somebody else owns it and you’ve got to have an active Internet connection to use it, that makes it an honorary citizen of the Cloud.

Escher takes the form of a 3D printed mount and replacement knobs for the classic drawing toy that allow two NEMA 17 steppers to stand in for human hands. Thanks to the clever design, [Matt] can easily pull the Etch-a-Sketch out and use it the old fashioned way, though admittedly the ergonomics of holding onto the geared knobs might take a little getting used to. But who wants to use their hands, anyway?

In terms of the electronics, the star of the show is the the Adafruit Feather HUZZAH32 development board, paired with a motor controller that can provide 12 V to the steppers. [Matt] even went through the trouble of making a custom voltage regulator PCB that steps down the stepper’s voltage to 5 V for the Feather. Totally unnecessary, just how we like it.

For the software folks in the audience, [Matt] goes into considerable detail about how he got his hardware talking to the web with Google Firebase. Even if the Internet of Sketches doesn’t quite tickle your fancy, we imagine his deep-dive on pushing G-Code files from the browser into the Feather will surely be of interest.

It probably will come as little surprise to hear this isn’t the first automatic Etch-a-Sketch that’s graced these pages over the years, but this might be the most fully realized version we’ve seen yet.

Simple “Computer” From The ’60s Now 3D Printed

December 17, 2019 by Bryan Cockfield 11 Comments

Now is an amazing time to be involved in the hobby electronics scene. There are robots to build, cheap microcontrollers which are easy to program, and computers themselves are able to be found for very low prices. That wasn’t the case in the 1960s though, where anyone interested in “electronics” might have had a few books about ham radios or some basic circuits. If you were lucky though, you may have found a book from 1968 that outlined the construction of a digital computer made out of paperclips that [Mike Gardi] is hoping to replicate.

One of the first components that the book outlines is building an encoder, which can convert a decimal number to binary. In the original book the switches were made from paper clips and common household parts, but [Mike] is using a more reliable switch and some 3D prints to build his. The key of the build is the encoder wheel and pegs, which act as the “converter” between decimal and binary and actually performs the switching.

It’s a fairly straightforward build, but by working through the rest of the book the next steps are to build two binary encoders and hook all of them up to an ALU which will give him most of a working computer from long lost 1960s lore. He’s been featured recently for building other computers from this era as well.

Thanks to [DancesWithRobots] for the tip!

Chaining Together A 16×2 Bubble LED Display

December 10, 2019 by Tom Nardi 27 Comments

We’ve recently noticed an uptick of interest in so-called “bubble displays”: vintage alphanumeric LEDs which are probably best remembered as being used in watches and calculators before the LCD took over. Today they’re available as surplus or even salvage for literally pennies, but unfortunately they only provide four or five characters to work with. Or rather they did, until [sjm4306] built a board that chains them into a 16×2 array.

For the princely sum of 71 cents each, [sjm4306] picked up ten HPDL-1414 displays, each capable of showing four characters. He then designed a PCB that would accept eight of the displays at once, and even thought ahead to use headers so they could be pulled out and swapped as needed. Of course mounting them is only half the battle, you still need to drive the things.

Each display has its own dedicated driver chip on board, but trying to address each one individually would take far too many pins. So [sjm4306] opted to use a trio of 74HC595 shift registers, allowing him to toggle the three dozen pins necessary over SPI from a microcontroller. He’s even written up a little library and some example code that you can grab on the project’s Hackaday.io page.

Unfortunately, after all his hard work, tragedy struck. As these displays were a couple decades old given their date code, [sjm4306] thought he would clean them up with a bit of alcohol before their big video debut. But whatever plastic the clear panels are made of didn’t take kindly to the IPA, and they all shattered. They still work, but it’s definitely a quirk to keep in mind if you pick up some of these vintage displays to play with yourself.

In the past we’ve seen a much smaller PCB that allowed similar displays to more easily be interfaced with modern microcontrollers; perfect if you just want to bang out a few retro LED characters with a minimum of fuss.

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Teardown: 168-in-1 Retro Handheld Game

December 9, 2019 by Tom Nardi 33 Comments

The holidays are upon us, and that can mean many furrowed brows trying to figure out what token gift they can give out this year as stocking-stuffers. Something that’s a bit more interesting than a coupon book or a lotto scratcher, but also affordable enough that you can buy a few of them without having to take part in that other great holiday tradition: unnecessary credit debit.

Includes the NES classic *Super Militarized Police Bros 3*

Which is how I came to possess, at least temporarily, one of these cheap handheld multi-games that are all over Amazon and eBay. The one I ordered carries the brand name Weikin, but there are dozens of identical systems available, all being sold at around the same $20 USD price point. With the outward appearance of a squat Game Boy, these systems promise to provide precisely 168 games for your mobile enjoyment, and many even include a composite video out cable and external controller for the less ambulatory classic game aficionado.

At a glance, the average Hackaday reader will probably see right through this ploy. Invariably, these devices will be using some “NES on a Chip” solution to emulate a handful of legitimate classics mixed in with enough lazy ROM hacked versions of games you almost remember to hit that oddly specific number of 168 titles. It’s nearly a foregone conclusion that at the heart of this little bundle of faux-retro gaming lies a black epoxy blob, the bane of hardware tinkerers everywhere.

Of course, there’s only one way to find out. Let’s crack open one of these budget handhelds to see what cost reduction secrets are inside. Have the designers secured their place on the Nice List? Or have we been sold the proverbial lump of coal?

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Guitar Effect Built From An Old Record Player

December 9, 2019 by Tom Nardi 4 Comments

With little more than a gutted record player, a light bulb, and the legendary 555 timer IC, [Jacob Ellzey] has constructed this very slick optical tremolo effect for his guitar. By modulating the volume of the input signal, the device creates the wavering effect demonstrated in the video after the break.

The key is a vinyl record with large tabs cut out of it. As the record spins, these voids alternately block and unblock a small incandescent bulb. A common GL5537 photoresistor, mounted on the arm that originally held the player’s needle, picks up the varying light levels and passes that on to the electronics underneath the deck. An important note here is that different spacing and sizing of the cutouts will change the sound produced by the effect. [Jacob] has already produced a few different designs and plans on experimenting with more now that the electronics are completed.

Under the hood there’s a voltage divider and low gain amplifier connected to the photoresistor, and also a 555 timer circuit that’s driving the incandescent bulb. Once he was done fiddling with them, the circuit was moved to a neat little protoboard. A pair of potentiometers mounted through the side of the record player allow for adjusting the depth of the effect itself, as well as the output volume. Naturally, there’s also an external foot pedal that allows keying the effect on and off without taking your hands from the guitar.

As is usually the case, everything was going well on this project until the final moments, when [Jacob] found that the circuit and bulb were both browning out when powered from the same transformer. As a quick fix, he gutted a Keurig and used its transformer to drive the light bulb by itself. With independent power supplies, he was ready to rock.

Of course this isn’t the first time we’ve seen a piece of consumer electronics modified into a guitar effect, but if you’re looking for something a bit more built for purpose, there’s plenty of high-tech options to keep you busy.

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Inkjet Printing On The Cheap With A Continuous Ink System

December 6, 2019 by Lewin Day 39 Comments

Inkjet printers are cheap to buy, but expensive to run. Replacement cartridges can easily cost double the price of the hardware itself, leading many to decry the technology entirely. However, the hackers of the world have the problem licked – enter the continuous ink system.

[cprossu] wanted an affordable color printing solution for the hackerspace. A cheap printer was sourced from a thrift store. The model chosen was selected for its lack of cartridge DRM and the availability of kits on eBay for conversion to a continuous ink system. This involves running large refillable tanks of ink instead of small individual cartridges which must be thrown away when empty.

[cprossu] discusses both the challenges you’ll likely face in a general build, as well as the specific work required to handle the conversion on an Epson Artisan 725. There’s also excessive label-maker abuse, which always brings a smile to our face. It’s a conversion well worth considering if you find yourself regularly purchasing expensive cartridges. We’ve even seen similar builds as far back as 2009, right from the ground up!