Roll Your Own 64GB SD Card From An EMMC Chip

It’s well-known that buying Flash storage devices from cheap online retailers is fraught with danger. Stories abound of multi-gigabyte drives that turn out to be multi-megabyte ones engineered to falsely report their capacity. So when [Jason Gin] found a source of 64GB Toshiba eMMC chips for only $6 per device he bought a few, but was prepared for disappointment.

To test them, he decided to use an SD card interface. There are minor differences between eMMC and SD, but the interfaces are electrically the same and in most cases an SD controller will happily do business with an eMMC. It was not however an easy task to connect the two — these eMMCs were in BGA packages, hardly the easiest ones to work with. He resorted to dead-bug soldering the relevant interface wires to SD lines, and connecting up his computer.

His first attempt was something of a failure, wiring the chip to the PCB of a cheap USB-to-SD adaptor. This did not put him off though, he followed it up by cracking open a very old 2GB SD card that contained a PCB instead of being potted, and soldering his eMMC in place of its Flash and controller. This even fit in the original SD housing, and met with success when plugged into more reliable SD card readers. He was thus able to confirm the capacity of his chips.

His blog post is worth a read for more than just the very fine soldering involved. He takes us through some of the intricacies of SD interfacing, as well as talking at length about the decoupling and termination required to make a reliable connection. We particularly like his use of an area of unconnected BGA balls as prototyping space for decouplers.

If you marvel at the exceptional dexterity required for hand BGA work, we’ve a couple of other treats for you. There is this TI infra-red sensor BGA soldered to a piece of stripboard, and this wafer-level chip package soldered to an SOIC prototyping board.

Hackaday Links: September 27, 2015

Many moons ago, [Joe Grand] built an adapter that turns Atari 2600 joysticks to USB controllers. Now it’s open source.

Hackaday Overlord [Matt] is holding an SMT and BGA soldering workshop in San Francisco on October 4th. Teaching BGA soldering? Yes! He made a board where the BGA balls are connected to LEDs. Very, very clever.

Our ‘ol friend [Jeremey Cook] built a strandbeest out of MDF. It’s huge, heavy, about the size of a small car, and it doesn’t work. [Jeremy] has built beests before, but these were relatively small. The big MDF beest is having some problems with friction, and a tendency to shear along the joints. If anyone wants to fix this beest, give [Jeremy] a ring.

Everyone loves the Teensy, and [Paul] has released his latest design iteration. The Teensy 3.2 isn’t that much different from the Teensy 3.1; the bootloader has changed and now USB D+ and D- lines are broken out. Other than that, it’s just the latest iteration of the popular Teensy platform.

The DyIO is a pretty neat robotics controller, a semifinalist for the Hackaday Prize, and now a Kickstarter. The big win of the Kickstarter is an electronics board (with WiFi) that is able to control 24 servos for all your robotics needs.

[pighixxx] does illustrations of pinouts for popular electronics platforms. Everyone needs a hobby, I guess. He recently put together an illustration of the ESP8266. Neat stuff is hidden deep in this site.

You would not believe how much engineering goes into making snake oil. And then you need to do certifications!

[David] identified a problem, created a solution, got a patent, and is now manufacturing a product. The only problem is the name.