cnc hacks

915 Articles

Matthias Wandel Hates CNC Machines In Person

February 9, 2025 by 22 Comments

Prolific woodworking YouTuber [Matthias Wandel] makes some awesome mechanical contraptions, and isn’t afraid of computers, but has never been a fan of CNC machines in the woodshop. He’s never had one either, so until now he couldn’t really talk. But he had the parts on hand, so he built a wooden CNC router. It’s lovely.

The router itself is what 3D printer folks would call a bed-slinger, and it’s cobbled together out of scrap plywood. Some of the parts have extra holes drilled in them, but “measure once, drill twice” is our motto, so we’re not one to judge. He spends a lot of time making “crash pads” that keep the frame from destroying itself while he’s building it – once the CNC is actually controlling things with the limit switches, we presume they won’t be necessary, but their design is fun anyway.

If you’re at all interested in CNC machines, you should give this video a watch. Not because it’s done the “right” way, but because it’s a CNC that’s being built on a budget from first principles, by an experienced wood builder, and it’s illuminating to watch him go. And by the end of the video, he is making additional parts for the machine on the machine, with all the holes in the right places, so he’s already stepping in the right direction.

He doesn’t love digital design and fabrication yet, though. If you’re making one-offs, it probably isn’t worth the setup time to program the machine, especially if you have all of his jigs and machines at your disposal. Still, we kind of hope he’ll see the light.

Of course, this isn’t the first wooden CNC router we’ve seen around these parts, and it probably won’t be the last. If you want to go even more fundamental, [Homo Faciens]’s series of CNC machines is a lovely mashup of paperclips and potential. Or, if refinement is more your style, this benchtop machine is the bee’s knees.

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Modulathe Is CNC Ready And Will Machine What You Want

January 20, 2025 by 13 Comments

Once upon a time, lathes were big heavy machines driven by massive AC motors, hewn out of cast iron and sheer will. Today, we have machine tools of all shapes and sizes, many of which are compact and tidy DIY creations. [Maxim Kachurovskiy]’s Modulathe fits the latter description nicely.

The concept behind the project was simple—this was to be a modular, digital lathe that was open-source and readily buildable on a DIY level, without sacrificing usability. To that end, Modulathe is kitted out to process metal, wooden, and plastic parts, so you can fabricate in whatever material is most appropriate for your needs.

It features a 125 mm chuck and an MT5 spindle, and relies on 15 mm linear rails, 12 mm ball screws, and NEMA23 stepper motors. Because its modular, much of the rest of the design is up to you. You can set it up with pretty much any practical bed length—just choose the right ball screw and rail to achieve it. It’s also set up to work however you like—you can manually operate it, or use it for CNC machining tasks instead.

If you want a small lathe that’s customizable and CNC-ready, this might be the project you’re looking for. We’ve featured some other similar projects in this space, too. Do your research, and explore! If you come up with new grand machine tools of your own design, don’t hesitate to let us know!

Thanks to [mip] for the tip!

Second CNC Machine Is Twice As Nice

January 12, 2025 by 10 Comments

[Cody Lammer] built a sweet CNC router. But as always, when you build a “thing”, you inevitably figure out how to build a better “thing” in the process, so here we are with Cody’s CNC machine v2.0. And it looks like CNC v1.0 was no slouch, so there’s no shortage of custom milled aluminum here.

The standout detail of this build is that almost all of the drive electronics and logic are hidden inside the gantry itself, making cabling a lot less of a nightmare than it usually is. While doing this was impossible in the past, because everything was just so bulky, he manages to get an ESP32 and the stepper drivers onto a small enough board that it can move along with the parts that it controls. FluidNC handles the G-Code interpretation side of things, along with providing a handy WiFi interface. This also allows him to implement a nice jog wheel and a very handy separate position and status indicator LCD on the gantry itself.

When you’re making your second CNC, you have not only the benefit of hindsight, but once you’ve cut all the parts you need, you also have a z-axis to steal and just bolt on. [Cody] mentions wanting a new z-axis with more travel – don’t we all! – but getting the machine up and running is the first priority. It’s cool to have that flexibility.

All in all, this is a very clean build, and it looks like a great improvement over the old machine. Of course, that’s the beauty of machine tools: they are the tools that you need to make the next tool you need. Want more on that subject? [Give Quinn Dunki’s machining series a read].

Simple Pen Plotter Rolls On The Table

November 29, 2024 by 6 Comments

Pen plotters are popular builds amongst DIY CNC enthusiasts. They’re a great way to learn the fundamentals of motion control and make something useful along the way. In that vein, [Maker101] has created a neat barebones plotter for tabletop use. 

The basic design relies on familiar components. It uses a pair of MGN15 linear rails as the basis of the motion platform, along with NEMA 17 stepper motors to run the X and Y axes. These are assembled with the aid of 3D-printed parts that bring the whole frame together, along with a pen lifter operated with a hobby servo.

The neat thing about the design is that the barebones machine is designed to sit upon an existing tabletop. This eliminates the need to integrate a large flat work surface into the plotter itself. Instead, the X axis just runs along whatever surface you place it on, rolling on a small wheel. It’s likely not ideal for accuracy or performance; we could see the machine itself skating around if run too fast. For a lightweight barebones plotter, though, it works well enough.

If you dig building plotters, you might like to step up to something more laser-y in future. Video after the break.

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Large gears on a bridge in Geneva, Switzerland

Gear Up: A 15-Minute Intro On Involute Gears

November 21, 2024 by 10 Comments

If you’re into CNC machining, mechanical tinkering, or just love a good engineering rabbit hole, you’re in for a treat. Substack’s [lcamtuf] has written a quick yet insightful 15-minute introduction to involute gears that’s as informative as it is accessible. You can find the full article here. Compared to Hackaday’s more in-depth exploration in their Mechanisms series over the years, this piece is a beginner-friendly gateway into the fascinating world of gear design.

Involute gears aren’t just pretty spirals. Their unique geometry minimizes friction and vibration, keeps rotational speeds steady, and ensures smooth torque transfer—no snags, no skips. As [lcamtuf] points out, the secret sauce lies in their design, which can’t be eyeballed. By simulating the meshing process between a gear and a rack (think infinite gear), you can create the smooth, rolling movement we take for granted in everything from cars to coffee grinders.

From pressure angles to undercutting woes, [lcamtuf] explores why small design tweaks matter. The pièce de résistance? Profile-shifted gears—a genius hack for stronger teeth in low-tooth-count designs.

Whether you’re into the theory behind gear ratios, or in need of a nifty tool to cut them at home, Hackaday has got you covered. Inspired?

Towards Solderless PCB Prototyping

October 6, 2024 by 17 Comments

When we think of assembling a PCB, we’re almost always thinking about solder. Whether in paste form or on the spool, hand-iron or reflow, some molten metal is usually in the cards. [Stephen Hawes] is looking for a solderless alternative for prototyping, and he shows us the progress he’s made toward going solderless in this video.

His ulterior motive? He’s the designer of the LumenPNP open-source pick-and-place machine, and is toying with the idea of a full assembly based just on this one machine. If you strapped a conductive-glue extruder head on the machine in addition to the parts placer, you’d have a full assembly in one step. But we’re getting ahead of ourselves.

[Stephen] first tries Z-tape, which is really cool stuff. Small deformable metal balls are embedded in a gel-like tape, and conduct in only the Z direction when parts are pushed down hard into the tape. But Z-tape is very expensive, requires a bit of force to work reliably, and [Stephen] finds that the circuits are intermittent. In short, Z-tape is not a good fit for the PNP machine.

But what [Stephen] does find works well is a graphite-based conductive glue. In particular, he likes the Bare Conductive paint. He tries another carbon-based paint, but it’s so runny that application is difficult, while the Bare stuff is thick and sticky. (They won’t tell you their secret formula, but it’s no secret how the stuff is basically made.) That ends up looking very promising, but it’s still pretty spendy, and [Stephen] is looking to make his own conductive paste/paint pretty soon. That’s particularly appealing, because he can control the stickiness and viscosity, and he’ll surely let us in on the secret sauce.

(We’re armchair quarterbacking here, but the addition of a small amount of methyl cellulose and xanthan gum works to turn metal powder into a formable, printable metal clay, so it might make a carbon paste similarly adjustably sticky.)

We love the end-goal here: one machine that can apply a conductive paint and then put the parts into the right place, resulting in a rough-and-ready, but completely hands-off assembly. You probably wouldn’t want to use this technique if the joint resistance was critical, or if you needed the PCB to stand up to abuse. There’s a reason that everyone in industry uses molten metal, after all. But for verifying a quick one-off, or in a rapid-prototyping environment? This would be a dream.

We’ve seen other wacky ways to go solderless before. This one uses laser-cut parts to hold the components on the PCB, for instance. And for simply joining a couple wires together, we have many more solutions, many thanks to you all in the comments!

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Laser Cutters: Where’s The Point?

August 14, 2024 by 32 Comments

It is funny how when you first start doing something, you have so many misconceptions that you have to discard. When you look back on it, it always seems like you should have known better. That was the case when I first got a low-end laser cutter. When you want to cut or engrave something, it has to be in just the right spot. It is like hanging a picture. You can get really close, but if it is off just a little bit, people will notice.

The big commercial units I’ve been around all had cameras that were in a fixed position and were calibrated. So the software didn’t show you a representation of the bed. It showed you the bed. The real bed plus whatever was on it. Getting things lined up was simply a matter of dragging everything around until it looked right on the screen.

Today, some cheap laser cutters have cameras, and you can probably add one to those that don’t. But you still don’t need it. My Ourtur Laser Master 3 has nothing fancy, and while I didn’t always tackle it the best way, my current method works well enough. In addition, I recently got a chance to try an XTool S1. It isn’t that cheap, but it doesn’t have a camera. Interestingly, though, there are two different ways of laying things out that also work. However, you can still do it the old-fashioned way, too. Continue reading “Laser Cutters: Where’s The Point?” →