CNC Mini-lathe


Given my obsession of CNC projects, I’m surprised that we haven’t mentioned this project before. [Dave] put together an excellent site about his CNC converted mini-lathe. (The same on that I’ve got) He built a pretty simple stepper controller to drive it. Since the lathe only needed two axis motors, he drove the steppers with some mosfets that he triggered from a parallel port. The site has been around for a while, but I thought you guys would enjoy a classic hack like this one.

Nixie Counter Clock


[lerneaen hydra] sent in his version of the ubiquitous nixie clock. Rather than gut his counter for the tubes, he used an Atmel Mega88 to pulse the clock to display the time. Additionally, the LED matrix on the case outputs the time in binary. His past projects are worth checking out. He milled the case on his converted CNC mill, retrofitted an old CNC lathe and seems to enjoy putting supercaps in everything (including his clock).

DIY Rotomolding


Rotomolding is used to create hollow forms by slowing rotating a mold while the material covers and hardens to the shape of the mold. [ds] built this version using a stepper motor to drive the assembly and a belt drive link An extreme version is used to form whitewater kayaks and other plastics. This thread over at cnczone has a rotisserie oven version that looks ideal for small plastic or wax molding.

Frostbot: CNC Cookie Frosting


[Brian Schmalz] sent in his Frostbot. It’s a fun CNC bot project that he built to frost cookies for his latest holiday party. He (wussed out a bit) and started with a kit based CNC machine, but he made up for it by driving it with his own control hardware (that sparkfun happens to have for sale). His USB bit wacker interface certainly looks interesting – I might consider adding it in front of the stepper controllers on my cnc mill. Especially interesting is the HPGL interpreter software that converts graphics to stepper commands via the bit whacker interface.

Day O’ Guitar Hero Mods (with A Bonus)


I’ve already gotten a pile of tips on Guitar Hero controllers today, so here we go. The first one is already making the rounds. [Mark] replaced strummer with a touchscreen LCD and a magnetic switch. [Mark]s ultimate goal is to add some optical sensing and make the guitar self playing. For details, hit the acidmods thread or just watch the proof of concept demo.

[Johan] sent in the second controller of the day, and it’s probably my favorite for guitar bling. The original mushy switches were replaced with micro-switches and CNC milled replacement buttons. Each button is individually lit with LEDs and a cold cathode lights up translucent panel in the body. A PIC controller controls the lights and provides some input options for button tapping. The video is actually pretty entertaining to watch.

For a little bonus, check out [Mastershake916]’s cast Hack-A-Day pendant.

How-To: Where To Find Parts For Your Projects


Hunting down the right parts usually takes more time than soldering everything together. I can’t count the number of projects that I tried to build and couldn’t find some key component that’s no longer made. You can help put together a list of suppliers at the end, but the idea is to have a quick reference to get your projects rolling (saving your money for important things, like espresso). Even if you’re familiar with the usual electronics parts shops, chime in to help me create a list of the best suppliers to fuel those hardware hacking projects.

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