Switching Regulators: Mistake Fixing For Dummies

September 19, 2024 by Arya Voronova 31 Comments

Some time ago, while designing the PCB for the Sony Vaio replacement motherboard, I went on a quest to find a perfect 5 V boost regulator. Requirements are simple – output 5 V at about 2A , with input ranging from 3 V to 5 V, and when the input is 5 V, go into “100% duty” (“pass-through”/”bypass”) mode where the output is directly powered from the input, saving me from any conversion inefficiencies for USB port power when a charger is connected. Plus, a single EN pin, no digital configuration, small footprint, no BGA, no unsolicited services or offers – what more could one ask for.

As usual, I go to an online shop, set the parameters: single channel, all topologies that say “boost” in the name, output range, sort by price, download datasheets one by one and see what kind of nice chips I can find. Eventually, I found the holy grail chip for me, the MIC2876, originally from Micrel, now made by Microchip.

MIC2876 is a 5 V regulator with the exact features I describe above – to a T! It also comes with cool features, like a PG “Power good” output, bidirectional load disconnect (voltage applied to output won’t leak into input), EMI reduction and efficiency modes, and it’s decently cheap. I put it on the Sony Vaio board among five other regulators, ordered the board, assembled it, powered it up, and applied a positive logic level onto the regulator’s EN pin.

Immediately, I saw the regulator producing 3 V output accompanied by loud buzzing noise – as opposed to producing 5 V output without any audible noise. Here’s how the regulator ended up failing, how exactly I screwed up the design, and how I’m creating a mod board to fix it – so that the boards I meticulously assembled, don’t go to waste.

Some Background… Noise

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Catching The BOAT: Gamma-Ray Bursts And The Brightest Of All Time

September 18, 2024 by Dan Maloney 12 Comments

Down here at the bottom of our ocean of air, it’s easy to get complacent about the hazards our universe presents. We feel safe from the dangers of the vacuum of space, where radiation sizzles and rocks whizz around. In the same way that a catfish doesn’t much care what’s going on above the surface of his pond, so too are we content that our atmosphere will deflect, absorb, or incinerate just about anything that space throws our way.

Or will it? We all know that there are things out there in the solar system that are more than capable of wiping us out, and every day holds a non-zero chance that we’ll take the same ride the dinosaurs took 65 million years ago. But if that’s not enough to get you going, now we have to worry about gamma-ray bursts, searing blasts of energy crossing half the universe to arrive here and dump unimaginable amounts of energy on us, enough to not only be measurable by sensitive instruments in space but also to effect systems here on the ground, and in some cases, to physically alter our atmosphere.

Gamma-ray bursts are equal parts fascinating physics and terrifying science fiction. Here’s a look at the science behind them and the engineering that goes into detecting and studying them.

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Hack On Self: Collecting Data

September 16, 2024 by Arya Voronova 13 Comments

A month ago, I’ve talked about using computers to hack on our day-to-day existence, specifically, augmenting my sense of time (or rather, lack thereof). Collecting data has been super helpful – and it’s best to automate it as much as possible. Furthermore, an augment can’t be annoying beyond the level you expect, and making it context-sensitive is important – the augment needs to understand whether it’s the right time to activate.

I want to talk about context sensitivity – it’s one of the aspects that brings us closest to the sci-fi future; currently, in some good ways and many bad ways. Your device needs to know what’s happening around it, which means that you need to give it data beyond what the augment itself is able to collect. Let me show you how you can extract fun insights from collecting data, with an example of a data source you can easily tap while on your computer, talk about implications of data collections, and why you should do it despite everything.

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Review: IFixit’s FixHub May Be The Last Soldering Iron You Ever Buy

September 12, 2024 by Tom Nardi 100 Comments

Like many people who solder regularly, I decided years ago to upgrade from a basic iron and invest in a soldering station. My RadioShack digital station has served me well for the better part of 20 years. It heats up fast, tips are readily available, and it’s a breeze to dial in whatever temperature I need. It’s older than both of my children, has moved with me to three different homes, and has outlived two cars and one marriage (so far, anyway).

When I got this, Hackaday still used B&W pictures.

As such, when the new breed of “smart” USB-C soldering irons started hitting the scene, I didn’t find them terribly compelling. Oh sure, I bought a Pinecil. But that’s because I’m an unrepentant open source zealot and love the idea that there’s a soldering iron running a community developed firmware. In practice though, I only used the thing a few times, and even then it was because I needed something portable. Using it at home on the workbench? It just never felt up to the task of daily use.

So when iFixit got in contact a couple weeks back and said they had a prototype USB-C soldering iron they wanted me to take a look at, I was skeptical to say the least. But then I started reading over the documentation they sent over, and couldn’t deny that they had some interesting ideas. For one, it was something of a hybrid iron. It was portable when you needed it to be, yet offered the flexibility and power of a station when you were at the bench.

Even better, they were planning on putting their money where their mouth is. The hardware was designed with repairability in mind at every step. Not only was it modular and easy to open up, but the company would be providing full schematics, teardown guides, and spare parts.

Alright, fine. Now you’ve got my attention.

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Lithium-Ion Battery Hotswapping, Polarity, Holders

September 11, 2024 by Arya Voronova 29 Comments

Everyone loves, and should respect, lithium-ion batteries. They pack a ton of power and can make our projects work better. I’ve gathered a number of tips and tricks about using them over the years, based on my own hacking and also lessons I’ve learned from others.

This installment includes a grab-bag of LiIon tricks that will help you supercharge your battery use, avoid some mistakes, and make your circuits even safer. Plus, I have a wonderful project that I just have to share.

Hot-swapping Cells

When your device runs out of juice, you might not always want to chain yourself to a wall charger. Wouldn’t it be cool if you could just hot-swap cells? Indeed it is, I’ve been doing it for years, it’s dead simple to support, but you can also do it wrong. Let me show you how to do it right!

Recently, a new handheld has hit the hacker markets – the Hackberry Pi. With a Blackberry keyboard and a colour screen, it’s a pretty standard entry into the trend of handheld Pi Zero-backed computers with Blackberry keyboards. It’s not open-source and the author does not plan to open-source its hardware, so I want to make it absolutely clear I don’t consider it hacker-friendly or worth promoting. It did publish schematics, though, and these helped me find a dangerous mistake that the first revision made when trying to implement LiIon battery hot-swap. Continue reading “Lithium-Ion Battery Hotswapping, Polarity, Holders” →

A Look At The Small Web, Part 1

September 10, 2024 by Jenny List 61 Comments

In the early 1990s I was privileged enough to be immersed in the world of technology during the exciting period that gave birth to the World Wide Web, and I can honestly say I managed to completely miss those first stirrings of the information revolution in favour of CD-ROMs, a piece of technology which definitely didn’t have a future. I’ve written in the past about that experience and what it taught me about confusing the medium with the message, but today I’m returning to that period in search of something else. How can we regain some of the things that made that early Web good?

We All Know What’s Wrong With The Web…

It’s likely most Hackaday readers could recite a list of problems with the web as it exists here in 2024. Cory Doctrow coined a word for it, enshitification, referring to the shift of web users from being the consumers of online services to the product of those services, squeezed by a few Internet monopolies. A few massive corporations control so much of our online experience from the server to the browser, to the extent that for so many people there is very little the touch outside those confines. Continue reading “A Look At The Small Web, Part 1” →

Reinforcing Plastic Polymers With Cellulose And Other Natural Fibers

September 9, 2024 by Maya Posch 10 Comments

While plastics are very useful on their own, they can be much stronger when reinforced and mixed with a range of fibers. Not surprisingly, this includes the thermoplastic polymers which are commonly used with FDM 3D printing, such as polylactic acid (PLA) and polyamide (PA, also known as nylon). Although the most well-known fibers used for this purpose are probably glass fiber (GF) and carbon fiber (CF), these come with a range of issues, including their high abrasiveness when printing and potential carcinogenic properties in the case of carbon fiber.

So what other reinforcing fiber options are there? As it turns out, cellulose is one of these, along with basalt. The former has received a lot of attention currently, as the addition of cellulose and similar elements to thermopolymers such as PLA can create so-called biocomposites that create plastics without the brittleness of PLA, while also being made fully out of plant-based materials.

Regardless of the chosen composite, the goal is to enhance the properties of the base polymer matrix with the reinforcement material. Is cellulose the best material here?

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