3D Printed Cubes Provide Passive Cooling

Passive evaporative cooling has been used for centuries to reduce temperatures. Heat is drawn off as water evaporates, which in turn reduces temperature. The more efficiently this process happens the greater the temperature differential, and that’s exactly what the 3D-printed structure pictured above aims for. Created at the Graz University of Technology in Austria, the cubes noticeably reduce surrounding air temperature thanks to their careful construction. As long as they’re kept wet, anyway.

The key is exposing the maximum amount of water to the maximum amount of airflow, and there are two ways the prototype cooling wall — which is 3D printed from a special clay mixture — does this.

First, the macro design of the 3D-printed blocks maximizes surface area. If the cube in the image above looks familiar, that’s because it’s the gyroid infill pattern. Gyroid is a porous pattern with no “dead ends” or closed sections, and the fact that it 3D prints cleanly with no supports also makes it an ideal structural candidate.

The second advantage is the clay used for the blocks themselves. Firing clay at a low temperature keeps it porous, but this particular mixture goes even further. It’s a bio-inspired formulation of clay, fungal mycelium, and wood chips. After printing, the cubes are fired and the fungus and wood chips burn away, leaving a network of thread-like capillaries with occasional larger pockets throughout.

The result is a porous ceramic cube with a massive evaporative surface area relative to its size. A practical test in a hot attic showed the air near a water-laden cube was nearly 7º C lower, a noticeable difference.

A home experimenter might not have access to fancy mycelium-laced clay mixtures, but it still strikes us as something that could be tried out at home. After all, clever hackers have successfully made DIY versions of passive cooling paint.

Exploring The Downsides Of Cooling Roof Paint

The idea of painting a roof or wall white in order to reflect sunshine and keep the building’s insides cool is hardly a new one, and even in the loosest interpretation of the word ‘white’ it generally works pretty well. This is also what [NightHawkInLight] found after using an off-the-shelf silicone-based coating for his shed’s tin roof, though with a few caveats.

One might say that this is mostly a problem for people who live in non-desert climates — like Michigan in this case — yet it’s undeniable that having a cooler indoors in a high-humidity climate will inevitably lead to a higher indoor humidity level. This was the first issue that was encountered, though it mostly meant that instead of running an air conditioner eight hours a day, a weekly dehumidifier session was required, which was at least less expensive in terms of kWh.

While the current silicone-based paint on the roof stays above ambient, in a subsequent test both [NightHawkInLight]’s DIY sub-ambient cooling paint and a commercial option get a sample panel down to around ambient temperature, which could cool down the roof even more. Of course, in this case the humidity issues would get worse, with likely condensation forming that would have to be dealt with.

Overall, a cooling paint on the roof is a pretty thing even if you’re not living in the desert, but you have to be able to tame the resulting humidity and condensation issues.

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Tricking An Air Conditioner Into Cooling

Modern heat pumps, of which air conditioners are a subset, seem like simple machines in theory. They just move heat from one place to another. But in order to operate efficiently, they need specific temperatures and humidities on either side of the pump or they can behave in non-ideal ways. [GreatScott!] noticed this when his air conditioner worked well during a heatwave, but started acting anemic once the outside air temperature cooled down. At once point it was barely able to bring his indoor house temperature below the temperature outside, and he went on a deep dive to investigate why this would be and then found a way trick his air conditioner into working outside its designed temperature range.

Many things can cause this behavior, and some of them are indicative of malfunctions like low refrigerant levels or problems with the compressor or control circuitry. But [GreatScott!]’s unit is pretty new so it was unlikely to be something like that. To investigate, he built a circuit with a small heater which is paired to the outdoor heat exchanger’s temperature probe, tricking the control circuitry into working in a different mode. With a few temperature sensors inside and outside, this was enough to kick the air conditioner into high gear and start outputting cold air again.

While noting that we aren’t HVAC experts, there are a few things that could cause this. One of which is high indoor humidity which might be likely for Germany in the summer, or the outdoor condenser needing a certain temperature or pressure range to operate efficiently. Whatever the case, [GreatScott!] decided to remove his creation to keep from inadvertently damaging his air conditioner. It is possible, however, to use a bit of machine learning to find out more about why one’s HVAC system isn’t behaving as well as it should.

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Brown wrapped chrome handlebars leaning against a light grey wall. Near the stem, a series of four small pins protrude from the bars to indicate a full battery charge of 100%.

Sleeper E-bike Has Solenoid Display

[GRMNT] decided to bring his grandpa’s beautiful road bike into the future by making a sleeper e-bike conversion.

Going into the project, [GRMNT] didn’t really know what he was working with, but it turned out grandpa had good taste and was rocking a Bianchi. No stovepipe bike boom stuff here, only high quality Tange steel. After cleaning off the years of grime, it was time to rebuild a second-hand Bafang mid-drive electric motor for the electric boost for the ride.

We really like the custom solenoid-powered display that [GRMNT] built into the handlebars for an excellent electromechanical readout of the battery charge. Coupled with the hand-built battery pack inside a leather case and hidden motor actuation button, this build looks slick without screaming e-bike.

We’ve covered some other conversions in the past including this one using an electric skateboard motor or this plug-and-play kit. If you’d rather power things with your bike, you’ll like this hack that can make everything bike powered.

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High-Density Parchment Paper Papertronics With Laser-Carved Hydrophilic Channels

Paper as a substrate for electronic circuits is not very common, but promising for flexible circuits with low cost and easy recyclability. That said, paper is not an easy material to work with when printing traces, as the cellulose material is both absorbent and irregular, limiting the resolution and accuracy of so-called papertronics. Even when using higher-quality paper with wax-based masks this resulted in poor resolution issues, so [Zahra Rafiee] et al. opted to approach the problem from the other direction, by using hydrophobic parchment paper as the base combined with a laser.

The nice thing about the inks used with papertronics that they aren’t just traces, but can also be functional elements like resistors, which is also demonstrated in the paper. The channels for the inks are created using a 50 Watt CO2 laser, which etches away the silicone coating on the parchment paper. The achieved resolution in the article is around 250 µm for line widths and 300 µm line spacing, which is much better than that for wax-based alternatives.

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Use Your Head While Trimming Trees

[Attoparsec] occasionally rides a bicycle for transportation, but with the major downside of doing this in North America, a place where bicycle infrastructure is generally neglected. From snow removal, maintenance, separation from cars, or even existing in the first place, the places bicyclists use are generally last to be cared for. One of these deficiencies is landscaping maintenance, with plant growth routinely extending into travel ways. Rather than continue to get hit in the face by tree branches, [Attoparsec] took matters into his own hands, or in this case, head.

Since he’s riding down the bike path anyway, the original thought was to add a trimmer to the front of the bicycle. This has a notable downside of being dangerous to others, so instead he added a string trimmer to his helmet. The electric trimmer was scavenged from an old handheld landscaping tool, with a 3D printed mount designed in CAD to cleanly mount to his bicycle helmet. It’s wired to a control on the handlebar, so when a branch is coming up it can be activated by hand and then pruned without much thought other than properly aiming one’s head.

By most measures this eccentric contraption seems to work quite well. There’s not enough torque to affect the rider’s head in any negative way, the strings are long enough to reach far enough to trim the leaves and branches before they can impact the rider’s face, and it’s safe for other users of the bike path. [Attoparsec] calls this “guerrilla urban landscaping”, a bit different from other forms of guerrilla gardening we have seen before.

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An image of a brown, red, and black mosquito on light human skin

Keeping Mosquitoes Away With Catnip-Based Repellent

Despite their small size, mosquitoes are one of the deadliest creatures on Earth, and keeping them away from you is one of the best ways to stay safe. DEET has been the mainstay of insect repellents for decades, but what if there was a repellent you could grow yourself?

Researchers at Cardiff University found that the essential oil from catnip plants (Nepeta cataria) could be as effective as DEET at repelling mosquitoes when applied as a 6% lotion. The oil has been shown to be effective against many species of mosquitoes, ticks, and mites in previous research. You can look at the paper for details, but the catnip oil was obtained through steam distillation followed by some processing with hexane. The essential oil was then mixed with “water, glycerin, emulsifying wax, cetyl alcohol, cetyl stearyl alcohol, shea butter, glycerol monostearate, olive oil, coconut oil, sunflower oil, methyl paraben, propyl paraben and silicone oil.” We suspect that list will look familiar to anyone who’s read an ingredient label of most any store bought lotion, unless it was paraben free.

The Guardian’s coverage quotes one of the researchers, [Dr. Simon Scofield]: “We did not conduct any experiments to see if it is attractive to cats, but given that the active ingredient [nepetalactone] has well-known cat-attractive properties, I would expect they would quite like it,” he said. Depending on how your cats react, you may want to consider applying the lotion shortly before departing home.

If you want some more options in your mosquito defense, how about becoming a bug zapper, using drones and sonar, or genetically modifying mosquitoes to curb their numbers.