Keep That Engine Running, With A Gassifier

Every now and then in histories of the 20th’s century’s earlier years, you will see pictures of cars and commercial vehicles equipped with bulky drums, contraptions to make their fuel from waste wood. These are portable gas generators known as gasifiers, and to show how they work there’s [Greenhill Forge] with a build video.

A gasifier on a vintage tractor
A gasifier on a vintage tractor. Per Larssons Museum, CC BY 2.5.

When you burn a piece of wood, you expect to see flame. But what you are looking at in that flame are the gaseous products of the wood breaking down under the heat of combustion. The gasifier carefully regulates a burn to avoid that final flame, with the flammable gasses instead being drawn off for use as fuel.

The chemistry is straightforward enough, with exothermic combustion producing heat, water vapour, and carbon dioxide, before a further endothermic reduction stage produces carbon monoxide and hydrogen. He’s running his system from charcoal which is close to pure carbon presumably to avoid dealing with tar, and at this stage he’s not adding any steam, so we’re a little mystified as to where the hydrogen comes from unless there is enough water vapour in the air.

His retort is fabricated from sheets steel, and is followed by a cyclone and a filter drum to remove particulates from the gas. It relies on a forced air draft from a fan or a small internal combustion engine, and we’re surprised both how quickly it ignites and how relatively low a temperature the output gas settles at. The engine runs with a surprisingly simple gas mixer in place of a carburetor, and seems to be quite smooth in operation.

This is one of those devices that has fascinated us for a long time, and we’re grateful for the chance to see it up close. The video is below the break, and we’re promised a series of follow-ups as the design is refined.

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PVC Pipe Structure Design That Skips Additional Hardware

[Baptiste Marx] shares his take on designing emergency structures using PVC pipe in a way that requires an absolute minimum of added parts. CINTRE (French, English coverage article here) is his collection of joint designs, with examples of how they can be worked into a variety of structures.

Basic joints have many different applications.

PVC pipe is inexpensive, widely available, and can often be salvaged in useful quantities even in disaster areas because of its wide use in plumbing and as conduits in construction. It can be cut with simple tools, and once softened with heat, it can be re-formed easily.

What is really clever about [Baptiste]’s designs is that there is little need for external fasteners or hardware. Cable ties are all that’s required to provide the structural element of many things. Two sawhorse-like assemblies, combined with a flat surface, make up a table, for example.

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The site controller board

Homebrew Dam Control System Includes All The Bells And Whistles

Over on brushless.zone, we’ve come across an interesting write-up that details the construction of a dam control system. This is actually the second part, in the first, we learn that some friends purchased an old dysfunctional 80 kW dam with the intention of restoring it. One friend was in charge of the business paperwork, one friend the mechanical side of things, and the other was responsible for the electronics — you can probably guess which ones we’re interested in.

The site controller is built around a Nucleo-H753 featuring the STM32H753ZI microcontroller, which was selected due to it being the largest single-core version of the dev board available. This site controller board features a dozen output light switches, sixteen front-panel button inputs, dual 24 V PSU inputs, multiple non-isolated analog inputs, atmospheric pressure and temperature sensors, multiple analog multiplexers, a pair of SSD1309 OLED screens, and an ESP32 for internet connectivity. There’s also fiber optic TX and RX for talking to the valve controller, a trio of isolated hall-effect current sensors for measuring the generator phase current, through current transformers, four contactor outputs (a contactor is a high-current relay), a line voltage ADC, and the cherry on top — an electronic buzzer.

The valve controller has: 48 V input from either the PSU or battery, motor phase output, motor field drive output, 8 kV rated isolation relay, limit switch input, the other side of the optical fiber TX and RX for talking to the site controller board, and connectors for various purposes.

If you’re interested in seeing this dam control system being tested, checkout the video embedded below.

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Multi-Use Roof Eliminates Roof

One of the biggest downsides of installing solar panels on a rooftop is that maintenance of the actual roof structure becomes much more difficult with solar panels in the way. But for many people who don’t have huge tracts of land, a roof is wasted space where something useful could otherwise go. [Mihai] had the idea of simply eliminating traditional roofing materials altogether and made half of this roof out of solar panels directly, with the other half being put to use as a garden.

Normally solar panels are installed on top of a roof, whether it’s metal or asphalt shingles or some other material, allowing the roof to perform its normal job of keeping weather out of the house while the solar panels can focus on energy generation. In this roof [Mihai] skips this step, having the solar panels pull double duty as roof material and energy generation. In a way this simplifies things; there’s less to maintain and presumably any problems with the roof can be solved by swapping out panels. But we would also presume that waterproofing it might be marginally more difficult.

On the antisolar side of the roof, however, [Mihai] foregoes the solar panels in favor of a system that can hold soil for small garden plants. Putting solar panels on this side of the roof wouldn’t generate as much energy but the area can still be useful as a garden. Of course we’d advise caution when working on a garden at height, but at least for the solar panels you can save some trips up a ladder for maintenance by using something like this robotic solar panel scrubber.

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The Sense And Nonsense Of Virtual Power Plants

Over the past decades power grids have undergone a transformation towards smaller and more intermittent generators – primarily in the form of wind and solar generators – as well as smaller grid-connected batteries. This poses a significant problem when it comes to grid management, as this relies on careful management of supply and demand. Quite recently the term Virtual Power Plant (VPP) was coined to describe these aggregations of disparate resources into something that at least superficially can be treated more or less as a regular dispatchable power plant, capable of increasing and reducing output as required.

Although not actual singular power plants, by purportedly making a VPP act like one, the claim is that this provides the benefits of large plants such as gas-fired turbines at a fraction of a cost, and with significant more redundancy as the failure of a singular generator or battery is easily compensated for within the system.

The question is thus whether this premise truly holds up, or whether there are hidden costs that the marketing glosses over.

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The Confusing World Of Wood Preservation Treatments

Wood is an amazing material to use around the house, both for its green credentials and the way it looks and feels. That said, as a natural product there are a lot of microorganisms and insects around that would love to take a few good nibbles out of said wood, no matter whether it’s used for fencing, garden furniture or something else. For fencing in particular wood treatments are therefore applied that seek to deter or actively inhibit these organisms, but as the UK bloke over at the [Rag ‘n’ Bone Brown] YouTube channel found out last year, merely slapping on a coating of wood preserver may actually make things worse.

For the experiment three tests were set up, each with an untreated, self-treated and two pressure treated (tanalized) sections. Of the pressure treated wood one had a fresh cut on the exposed side, with each of the three tests focusing on a different scenario.

After three years of these wood cuts having been exposed to being either partially buried in soil, laid on the long side or tossed in a bucket, all while soaking up the splendid wonders of British weather, the results were rather surprising and somewhat confusing. The self-treated wood actually fared worse than the untreated wood, while the pressure treated wood did much better, but as a comment by [davidwx9285] on the video notes, there are many questions regarding how well the pressure treatment is performed.

While the self-treatment gets you generally only a surface coating of the – usually copper-based – compound, the vacuum pressure treatment’s effectiveness depends on how deep the preservative has penetrated, which renders some treated wood unsuitable for being buried in the ground. Along with these factors the video correctly identifies the issue of grain density, which is why hardwoods resist decay much better than e.g. pine. Ultimately it’s quite clear that ‘simply put on a wood preserver’ isn’t quite the magical bullet that it may have seemed to some.

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Avocado Harvester Is A Cut Above

For a farmer or gardener, fruit trees offer a way to make food (and sometimes money) with a minimum of effort, especially when compared to growing annual vegetables. Mature trees can be fairly self-sufficient, and may only need to be pruned once a year if at all. But getting the fruit down from these heights can be a challenge, even if it is on average less work than managing vegetable crops. [Kladrie] created this avocado snipper to help with the harvest of this crop.

Compounding the problem for avocados, even compared to other types of fruit, is their inscrutable ripeness schedule. Some have suggested that cutting the avocados out of the trees rather than pulling them is a way to help solve this issue as well, so [Kladrie] modified a pair of standard garden shears to mount on top of a long pole. A string is passed through the handle so that the user can operate them from the ground, and a small basket catches the fruit before it can plummet to the Earth. A 3D-printed guide helps ensure that the operator can reliable snip the avocados off of the tree on the first try without having to flail about with the pole and hope for the best, and the part holds the basket to the pole as well.

For those living in more northern climates, this design is similar to many tools made for harvesting apples, but the addition of the guide solves a lot of the problems these tools can have which is largely that it’s easy to miss the stems on the first try. Another problem with pulling the fruits off the tree, regardless of species, is that they can sometimes fling off of their branches in unpredictable ways which the snipping tool solves as well. Although it might not work well for avocados, if you end up using this tool for apples we also have a suggestion for what to do with them next.