3 yellow modules are connected with bees filling 2 out of 3

View A Beehive Up Close With This 3D Printed Hive

July 8, 2025 by Ian Bos 24 Comments

Bees are incredible insects that live and die for their hive, producing rich honey in complicated hive structures. The problem is as the average beekeeper, you wouldn’t see much of these intricate structures without disturbing the hive. So why not 3D print an observation hive? With [Teddy Hatcher]’s 3D printing creativity, that is exactly what he did.

Hexagonal sections allow for viewing of entire panels of hexagonal cells, growing new workers, and storing the rich syrup we all enjoy. Each module has two cell panels, giving depth to the hive for heat/humidity gradients. The rear of a module has a plywood backing and an acrylic front for ample viewing. [Teddy] uses three modules plus a Flow Hive for a single colony, enough room for more bees than we here at Hackaday would ever consider letting in the front door.

As with many 3D printed projects involving food or animals, the question remains about health down the line. Plastic can bio-accumulate in hives, which is a valid concern for anyone wanting to add the honey to their morning coffee. On the other hand, the printed plastic is not what honey is added to, nor what the actual cell panels are made from. When considering the collected honey, this is collected from the connected Flow Hive rather than anything directly in contact with 3D printed plastic.

Beehives might not always need a fancy 3D printed enclosure; the standard wooden crates seem to work just fine for most, but there’s a time and place for some bio-ingenuity. Conditions in a hive might vary creating problems for your honey production, so you better check out this monitoring system dedicated to just that!

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Making Corrugated Cardboard Stronger And Waterproof

June 15, 2025 by Maya Posch 45 Comments

As useful as corrugated cardboard is, we generally don’t consider it to be a very sturdy material. The moment it’s exposed to moisture, it begins to fall apart, and it’s easily damaged even when kept dry. That said, there are ways to make corrugated cardboard a lot more durable, as demonstrated by the [NightHawkInLight]. Gluing multiple panels together so that the corrugation alternates by 90 degrees every other panel makes them more sturdy, with wheat paste (1:5 mixture of flour and water) recommended as adhesive.

Other tricks are folding over edges help to protect against damage, and integrating wood supports. Normal woodworking tools like saws can cut these glued-together panels. Adding the wheat paste to external surfaces can also protect against damage. By applying kindergarten papier-mâché skills, a custom outside layer can be made that can be sanded and painted for making furniture, etc.

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Scratch-built Electric Boat Shows Off Surprising Speed

June 7, 2025 by Bryan Cockfield 10 Comments

Electric cars are everywhere these days, but what about boats? Looking to go green on the water, [NASAT] put together this impressively nimble boat propelled by a pair of brushless motors.

The boat itself has a completely custom-built hull, using plywood as a mold for the ultimate fiberglass body. It’s a catamaran-like shape that seems to allow it to get on plane fairly easily, increasing its ultimate speed compared to a displacement hull. It gets up to that speed with two electric motors totaling 4 kW, mated to a belt-driven drivetrain spinning a fairly standard prop. Power is provided by a large battery, and the solar panel at the top can provide not only shade for the operator, but 300 W to charge the battery when the motors are not being used.

With the finishing touches put on, the small single-seat boat effortlessly powers around the water with many of the same benefits of an electric car: low noise, low pollution, a quiet ride, and a surprisingly quick feel. Electrification has come for other boats as well, like this sailing catamaran converted to electric-only. Even some commercial boats have begun to take the plunge.

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DIY Solar Generator Inspired By James Webb Telescope

May 30, 2025 by Lewin Day 36 Comments

If you look at this solar generator from [Concept Crafted Creations], you might think it’s somehow familiar. That’s because the design was visually inspired by the James Webb Space Telescope, or JWST. Ultimately, though, it’s purpose is quite different—it’s designed to use mirrors to collect and harness solar energy. It’s not quite there yet, but it’s an interesting exploration of an eye-catching solar thermal generator.

To get that JWST look, the build has 18 mirrors assembled on a 3D printed frame to approximate the shape of a larger parabolic reflector. The mirrors focus all the sunlight such that it winds up heating water passing through an aluminum plate. Each mirror was custom made using laser cut acrylic and mirror film. Each mirror’s position and angle can be adjusted delicately with screws and a nifty sprung setup, which is a whole lot simpler than the mechanism used on the real thing. The whole assembly is on a mount that allows it to track the movement of the sun to gain the most sunlight possible. There’s a giant laser-cut wooden gear on the bottom that allows rotation on a big Lazy Susan bearing, as well as a servo-driven tilting mechanism, with an Arduino using light dependent resistors to optimally aim the device.

It’s a cool-looking set up, but how does it compare with photovoltaics? Not so well. The mirror array was able to deliver around 1 kilowatt of heat into the water passing through the system, heating it to a temperature of approximately 44 C after half an hour. The water was warmed, but not to the point of boiling, and there’s no turbines or anything else hooked up to actually take that heat and turn it into electricity yet. Even if there were, it’s unlikely the system would reach the efficiency of a similarly-sized solar panel array. In any case, so far, the job is half done. As explained in the build video, it could benefit from some better mirrors and some structural improvements to help it survive the elements before it’s ready to make any real juice.

Ultimately, if you need solar power fast, your best bet is to buy a photovoltaic array. Still, solar thermal is a concept that has never quite died out.

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3D Filament lizards show decomposable joints

Sustainable 3D Prints With Decomposable Filaments

May 30, 2025 by Heidi Ulrich 24 Comments

What if you could design your 3D print to fall apart on purpose? That’s the curious promise of a new paper from CHI 2025, which brings a serious hacker vibe to the sustainability problem of multi-material 3D printing. Titled Enabling Recycling of Multi-Material 3D Printed Objects through Computational Design and Disassembly by Dissolution, it proposes a technique that lets complex prints disassemble themselves via water-soluble seams. Just a bit of H₂O is needed, no drills or pliers.

At its core, this method builds dissolvable interfaces between materials like PLA and TPU using water-soluble PVA. Their algorithm auto-generates jointed seams (think shrink-wrap meets mushroom pegs) that don’t interfere with the part’s function. Once printed, the object behaves like any ordinary 3D creation. But at end-of-life, a water bath breaks it down into clean, separable materials, ready for recycling. That gives 90% material recovery, and over 50% reduction in carbon emissions.

This is the research – call it a very, very well documented hack – we need more of. It’s climate-conscious and machine-savvy. If you’re into computational fabrication or environmental tinkering, it’s worth your time. Hats off to [Wen, Bae, and Rivera] for turning what might otherwise be considered a failure into a feature.

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Casting Shade On “Shade-Tolerant” Solar Panels

May 18, 2025 by Tyler August 32 Comments

Shade is the mortal enemy of solar panels; even a little shade can cause a disproportionate drop in power output. [Alex Beale] reviewed a “revolutionary” shade-tolerant panel by Renology in a video embedded below. The results are fascinating.

While shading large portions of the panels using cardboard to cut off rows of cells, or columns of cells, the shade tolerant panel does very well compared to the standard panel– but when natural, uneven shading is applied to the panel, very little difference is seen between the standard and active panels in [Alex]’s test. We suspect there must be some active components to keep power flowing around shaded cells in the Renology panel, allowing it to perform well in the cardboard tests. When the whole panel is partially shaded, there’s no routing around it, and it performs normally.

It’s hard to see a real-world case that would justify the extra cost, since most shading doesn’t come with perfect straight-line cutoffs. Especially considering the added cost for this “shade tolerant” technology (roughly double normal panels).

You might see a better boost by cooling your solar panels. Of course you can’t forget to optimize the output with MPPT. It’s possible that a better MPPT setup might have let the Renology panel shine in this video, but we’re not certain. Whatever panels you’re using, though, don’t forget to keep them clean.

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Electric Catamaran Sails High Seas Of Inland Canada

May 4, 2025 by Bryan Cockfield 4 Comments

There are a number of plans for DIY boats available online, so [Phil] went in search of one for a custom catamaran to travel the inland waterways of Canada. But none of the plans he found had options for electric motors so he modified one popular plan to include not only that, but plenty of other unique features as well throughout a long series of videos.

This isn’t [Phil]’s first electric boat, either. His first was a monohull with a long canopy above, providing shade for the occupants and a platform to mount solar panels. But that one was top heavy and unstable, so he pivoted to this catamaran design instead which has the perk of not only stability but a small draft. The plans were modified to use a similar propulsion system, though, but mounting the heavy panels on the roof of this boat was much less problematic. The roof itself retracts, and also includes some mosquito netting to enclose the cabin. He’s also added a head which is situated inside one of the hulls and has doors which fit into the retractable roof structure as well.

For navigating the peaceful inland waterways of Canada like the famous Rideau Canal, the Trent Severn Waterway which [Phil] frequents, or even quiet Ontario lake towns like Bobcaygeon we can’t imagine a better way to go that a peaceful, small electric boat like this one.

As summer rolls around in the northern hemisphere we’ll hope to see other solar electric boats like these out on the water, like this smaller electric-assisted kayak or this much larger solar electric houseboat.

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