Artsy And Durable Recycling From A Heat Press

November 7, 2025 by Ian Bos 9 Comments

Plastic recycling is something that many of us strive to accomplish, but we often get caught up in the many hurdles along the way. [Brothers Make] are experienced in the world of plastic recycling and graced us with a look into a simple and reliable way to get consistent thin sheets of durable plastic. Using a common T-shirt press and a mixture of plastic scraps, you can get the process down quickly.

Summarizing the process is pretty easy due to its simplicity. You take a T-shirt press, put some Teflon baking sheets on both sides of some plastic scraps, and then press. Repeating this a couple of times with different colored plastic will get you a nice looking sheet of usable sheets for any purpose you could dream of. Thicker pieces can have some life changing applications, or as simple as guitar picks, as shown by [Brothers Make].

Make sure to try out this technique yourself if you have access to a press! Overuse of plastic is a widely known issue, and yet it feels like almost no one attempts to solve it. If you want a different kind of application, try making your own 3D printing filament out of recycled plastic!

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DIY Powerwall Blows Clouds, Competition Out Of The Water

November 6, 2025 by Tyler August 34 Comments

Economists have this idea that we live in an efficient market, but it’s hard to fathom that when disposable vapes are equipped with rechargeable lithium cells. Still, just as market economists point out that if you leave a dollar on the sidewalk someone will pick it up, if you leave dollars worth of lithium batteries on the sidewalk, [Chris Doel] will pick them up and build a DIY home battery bank that we really hope won’t burn down his shop.

The Powerwall-like arrangement uses 500 batteries salvaged from disposable vapes. His personal quality control measure while pulling the cells from the vapes was to skip any that had been discharged past 3 V. On the other hand, we’d be conservative too if we had to live with this thing, solid brick construction or not.

That quality control was accomplished by a clever hack in and of itself: he built a device to blow through the found vapes and see if they lit up. (That starts at 3:20 in the vid.) No light? Not enough voltage. Easy. Even if you’re not building a hoe powerbank, you might take note of that hack if you’re interested in harvesting other people’s deathsticks for lithium cells. The secret ingredient was the pump from a CPAP machine. Actually, it was the only ingredient.)

In another nod to safety, he fuses every battery and the links between the 3D printed OSHA unapproved packs. The juxtoposition between janky build and careful design nods makes this hack delightful, and we really hope [Chris] doesn’t burn down his shed, because like the cut of his jib and hope to see more hacks from this lad. They likely won’t involve nicotine-soaked lithium, however, as the UK is finally banning disposable vapes.

In some ways, that’s a pity, since they’re apparently good for more than just batteries — you can host a website on some of these things. How’s that for market efficiency?

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Building A PV Solar-Powered Quadcopter

November 1, 2025 by Maya Posch 65 Comments

The solar-powered quadcopter from below. (Credit: Luke Maximo Bell)

One of the most frustrating parts about flying a quadcopter is having to regularly swap battery packs, as this massively limits what you can do with said quadcopter, never mind its effective range. Obviously, having the sun power said quadcopter during a nice sunny day would be a much better experience, but how workable is this really? While airplanes have used solar power to stay aloft practically indefinitely, a quadcopter needs significantly more power, so is it even possible? Recently, [Luke Maximo Bell] set out to give it a whirl.

His quadcopter build uses a large but very lightweight carbon fiber frame, with large 18″ propellers. This provides the required space and lift for the solar panel array, which uses 27 razor-thin panels in a 9×3 grid configuration supported by a lightweight support frame.

Due to the lightweight construction, the resulting quadcopter actually managed to fly using just the direct power from the panels. It should be noted however that it is an exceedingly fragile design, to the point that [Luke]’s cat broke a panel in the array when walking over it while it was lying upside-down on a table.

After this proof of concept, [Luke] intends to add more panels, as well as a battery to provide some buffer and autonomous flying hardware, with the goal of challenging the world record for the longest flying drone. For the rest of us, this might make for a pretty cool idea for a LoRaWAN mesh node or similar, where altitude and endurance would make for a great combo.

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HRV Gets Home Automation Upgrades

October 26, 2025 by Bryan Cockfield 5 Comments

In our modern semi-dystopia, it seems like most companies add automation features to their products to lock them down and get consumers to buy even more proprietary, locked-down components. The few things that are still user-upgradable are getting fewer and farther between, but there are still a few things that can be modified and improved to our own liking like this control panel for a heat recovery ventilator (HRV).

HRVs are systems that exchange fresh, outside air with stale, inside air while passing them both through a heat exchanger to keep from wasting energy. Many systems run continuously but they aren’t always needed, so some automation is beneficial. This upgrade from [vincentmakes] improves the default display for a Zehnder Comfoair Q350 HRV with a color display as well as adding it in to a home automation system, letting a user control fan speeds remotely as well as alerting the user when it’s time for filter replacements and providing up-to-date information from all the sensors in the HRV.

The project builds on a previous project which adapted an ESP32 to interact with the CAN bus used on these devices. With these upgrades the user can forgo the $300 proprietary upgrade that would be needed to get the same functionality otherwise. It’s also fully open-source so all that’s needed is to flash the firmware, replace the display, and enjoy the fresh air. There’s other modern HVAC equipment that can benefit from new controllers and a bit of automation as well.

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A Solar Oven For Cloudy Days

October 18, 2025 by Tyler August 19 Comments

Every Boy Scout or Girl Guide probably had the experience of building a simple solar oven: an insulated box, some aluminum foil, and plastic wrap, and voila! On warm, sunny, summer days, you can bake. On cloudy days, well, you need another plan. The redoubtable [Kris De Decker] and [Marie Verdeil] provide one, with this solar-electric oven over on LowTechMagazine.

Now, you might be wondering: what’s special here? Can’t I just plug a full electric range-oven into the inverter hooked to my Powerwall? Well, yes, Moneybags, you could — if you had a large enough solar setup to offset the storage and inverter losses, that is. But if you only have a few panels, you need to make every watt count. Indeed, this build was inspired by [Kris]’ earlier attempt to power his apartment with solar panels on his balcony. His electric oven is one of the things that stymied him at that time. (Not because cooking took too much energy, but because it took too much power for his tiny battery to supply at once.)

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Keep That Engine Running, With A Gassifier

October 15, 2025 by Jenny List 53 Comments

Every now and then in histories of the 20th’s century’s earlier years, you will see pictures of cars and commercial vehicles equipped with bulky drums, contraptions to make their fuel from waste wood. These are portable gas generators known as gasifiers, and to show how they work there’s [Greenhill Forge] with a build video.

A gasifier on a vintage tractor. Per Larssons Museum, CC BY 2.5.

When you burn a piece of wood, you expect to see flame. But what you are looking at in that flame are the gaseous products of the wood breaking down under the heat of combustion. The gasifier carefully regulates a burn to avoid that final flame, with the flammable gasses instead being drawn off for use as fuel.

The chemistry is straightforward enough, with exothermic combustion producing heat, water vapour, and carbon dioxide, before a further endothermic reduction stage produces carbon monoxide and hydrogen. He’s running his system from charcoal which is close to pure carbon presumably to avoid dealing with tar, and at this stage he’s not adding any steam, so we’re a little mystified as to where the hydrogen comes from unless there is enough water vapour in the air.

His retort is fabricated from sheets steel, and is followed by a cyclone and a filter drum to remove particulates from the gas. It relies on a forced air draft from a fan or a small internal combustion engine, and we’re surprised both how quickly it ignites and how relatively low a temperature the output gas settles at. The engine runs with a surprisingly simple gas mixer in place of a carburetor, and seems to be quite smooth in operation.

This is one of those devices that has fascinated us for a long time, and we’re grateful for the chance to see it up close. The video is below the break, and we’re promised a series of follow-ups as the design is refined.

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PVC Pipe Structure Design That Skips Additional Hardware

October 12, 2025 by Donald Papp 47 Comments

[Baptiste Marx] shares his take on designing emergency structures using PVC pipe in a way that requires an absolute minimum of added parts. CINTRE (French, English coverage article here) is his collection of joint designs, with examples of how they can be worked into a variety of structures.

Basic joints have many different applications.

PVC pipe is inexpensive, widely available, and can often be salvaged in useful quantities even in disaster areas because of its wide use in plumbing and as conduits in construction. It can be cut with simple tools, and once softened with heat, it can be re-formed easily.

What is really clever about [Baptiste]’s designs is that there is little need for external fasteners or hardware. Cable ties are all that’s required to provide the structural element of many things. Two sawhorse-like assemblies, combined with a flat surface, make up a table, for example.

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